VACUUM PUMP (for 5L-E) REASSEMBLY


  1. INSTALL OIL SEAL


    1. A009635E01

      Using SST and a hammer, tap in the oil seal.

      SST
      09950-60010   ( 09951-00400 )
      09950-70010   ( 09951-07150 )

  2. INSTALL O-RING


    1. Apply engine oil on a new O-ring and install the O-ring to the vacuum pump case.

  3. INSTALL VACUUM PUMP BEARING


    1. A009742

      Using a press, press in a new bearing to the pump shaft.

  4. INSTALL VACUUM PUMP SHAFT


    1. Install the vacuum pump shaft and stop ring to the vacuum pump case.

  5. INSTALL VACUUM PUMP BLADE


    1. Apply engine oil to the rotor and 5 new vacuum pump blades.

    2. Install the rotor and pump blades with the round end facing outward.

    3. Install the end plate with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 17 in.*lbf }

  6. INSTALL VACUUM PUMP END COVER


    1. Install the end cover with the 4 screws.

      Torque:
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

  7. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Using soft jaws, place the vacuum pump in a vise. Then install a new gasket and the check valve.

      Torque:
      74 N*m  { 755 kgf*cm, 54 ft.*lbf }

  8. INSTALL VACUUM PUMP VACUUM HOSE UNION


    1. Using SST, hold the check valve and install 2 new gaskets and the vacuum hose union with the union bolt.

      SST
      09922-10010
      Torque:
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }

  9. INSTALL VACUUM PUMP PULLEY


    1. Install the vacuum pump pulley with the pulley lock nut.

      Torque:
      105 N*m  { 1075 kgf*cm, 78 ft.*lbf }