BRAKE BOOSTER REMOVAL

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

Note

Make sure to release the vacuum from the brake booster before removing the master cylinder from the brake booster.


  1. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  2. REMOVE AIR CLEANER CASE (for 2TR-FE RHD)


    1. Remove the air cleaner case Click here.

  3. REMOVE AIR CLEANER CASE ASSEMBLY (for 5L-E RHD)


    1. Remove the air cleaner case assembly Click here.

  4. REMOVE CLUTCH TUBE (for Manual Transmission LHD)


    1. A0096M6

      Slide the clip and disconnect the clutch tube.

  5. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. Remove the brake master cylinder sub-assembly Click here.

  6. REMOVE BRAKE PEDAL RETURN SPRING

  7. REMOVE PUSH ROD PIN


    1. Remove the clip and push rod pin from the brake pedal.

  8. DISCONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Loosen the brake master cylinder push rod clevis lock nut.

    2. Disconnect the push rod clevis.

  9. DISCONNECT VACUUM HOSE


    1. A0098PEE01
      Text in Illustration
      *A for LHD
      *B for RHD

      Slide the clip and disconnect the vacuum hose.

  10. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Remove the vacuum check valve assembly from the brake booster assembly.

  11. REMOVE CHECK VALVE GROMMET


    1. Remove the check valve grommet from the brake booster assembly.

  12. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY (for RHD)


    1. Remove the clutch master cylinder assembly Click here.

  13. DISCONNECT BRAKE TUBE CLAMP (for RHD)


    1. A0094YD

      Remove the brake tube from the 2 brake tube clamps.

    2. Disconnect the 2 brake tube clamps from the body.

  14. REMOVE BRAKE BOOSTER ASSEMBLY


    1. A009AQM

      Remove the 4 nuts and brake booster assembly from the body.

      Note

      Do not damage the brake lines.

  15. REMOVE BRAKE BOOSTER GASKET


    1. Remove the brake booster gasket from the brake booster assembly.

  16. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Loosen the lock nut and remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.