BRAKE PEDAL (for Vacuum Brake Booster) REMOVAL

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Remove the lower No. 1 instrument panel airbag assembly Click here.

  3. REMOVE BRAKE PEDAL RETURN SPRING

  4. REMOVE PUSH ROD PIN


    1. Remove the clip and push rod pin from the brake pedal.

  5. REMOVE STOP LIGHT SWITCH ASSEMBLY


    1. Disconnect the stop light switch connector.

    2. Remove the stop light switch assembly Click here.

  6. DISCONNECT BRAKE PEDAL LOAD SENSING SWITCH


    1. A00JW60E01

      Disconnect the brake pedal load sensing switch connector.

  7. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. A00JYUS

      Remove the brake pedal support reinforcement set bolt.

    2. for LHD:


      1. Remove the brake master cylinder sub-assembly Click here.

      2. Remove the brake booster assembly Click here.

    3. for RHD:


      1. Remove the brake actuator assembly Click here.

      2. Remove the brake master cylinder sub-assembly Click here.

      3. Remove the brake booster assembly Click here.

    4. A00K1LG

      Remove the 4 nuts and brake pedal support assembly.