REAR DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT


  1. REMOVE REAR PROPELLER SHAFT ASSEMBLY


    1. Remove the rear propeller shaft assembly Click here.

  2. REMOVE REAR DRIVE PINION NUT

    A00K12IE01

    1. Using SST and a hammer, loosen the staked part of the rear drive pinion nut.

      SST
      09930-00010
    2. A00JVTUE02

      Use SST to hold the companion flange.

      SST
      09330-00021   ( 09330-00030 )

    3. Using a 30 mm socket wrench, remove the rear drive pinion nut.

  3. REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

    A00JTN9E01

    1. Using SST, remove the rear drive pinion companion flange sub-assembly.

      SST
      09950-30012   ( 09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03040 )

      Note

      Before using SST (center bolt), apply hypoid gear oil to its threads and tip.

  4. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

    A00JZBCE08
    Text in Illustration
    *1 Oil Seal
    *2 Oil Slinger

    1. Using SST, remove the rear differential carrier oil seal.

      SST
      09308-10010

  5. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER


    1. A00JVTI

      Remove the rear differential drive pinion oil slinger.

  6. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING


    1. A00JX7DE01

      Using SST, remove the rear drive pinion tapered roller bearing (inner).

      SST
      09556-22010
    2. A00JZEAE01

      Using SST, tap out the rear drive pinion tapered roller bearing (outer).

      SST
      09308-55010

  7. REMOVE DIFFERENTIAL OIL STORAGE RING

    A00JVFB

    1. Using a screwdriver and hammer, tap out the differential oil storage ring.

  8. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

  9. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

    A00JTRPE01

    1. Install a new rear differential drive pinion bearing spacer.

      Note

      Install the spacer so that it is facing in the correct direction.

  10. INSTALL DIFFERENTIAL OIL STORAGE RING

    A00JXWKE01

    1. Using SST and a hammer, tap in a new differential oil storage ring.

      SST
      09308-14010

      Note

      Be careful not to damage the oil storage ring.

  11. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

    A00K0K7E01

    1. Using SST and a hammer, tap in the rear drive pinion front roller bearing (outer).

      SST
      09308-14010

    2. Install the rear drive pinion front roller bearing (inner).

  12. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

    A00JVTI

    1. Install the rear differential drive pinion oil slinger.

  13. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

    A00JYD4E02
    Text in Illustration
    *1 Oil Seal Depth

    1. Apply MP grease to the lip of a new oil seal.

    2. Using SST and a hammer, tap in the rear differential carrier oil seal.

      SST
      09214-76011
      Standard oil seal depth
      -0.30 to 0.30 mm (-0.0118 to 0.0118 in.)

  14. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY


    1. A00JW1WE01

      Using SST, install the rear drive pinion companion flange sub-assembly.

      SST
      09950-30012   ( 09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03040 )

      Note

      Before using SST (center bolt), apply hypoid gear oil to its threads and tip.

    2. A00JWRZE01

      Using SST to hold the companion flange in place, install the rear drive pinion nut.

      SST
      09330-00021   ( 09330-00030 )
      Torque:
      457 N*m  { 4660 kgf*cm, 337 ft.*lbf }

  15. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD

    A00JVQIE01

    1. Using a torque wrench, measure the preload.

      Standard Preload (at Starting)
      Item Specified Condition
      New bearing 0.83 to 2.18 N*m (8.64 to 22.2 kgf*cm, 7.35 to 19.3 in.*lbf)
      Used bearing 0.88 to 1.98 N*m (8.97 to 20.2 kgf*cm, 7.79 to 17.5 in.*lbf)

      If the result is not as specified, adjust the preload.

      Total preload (at starting)
      1.08 to 2.38 N*m (11.0 to 24.3 kgf*cm, 9.6 to 21.0 in.*lbf)

  16. STAKE REAR DRIVE PINION NUT

    A00JWVXE01

    1. Using a chisel and hammer, stake the rear drive pinion nut.

  17. INSTALL REAR PROPELLER SHAFT ASSEMBLY


    1. Install the rear propeller shaft assembly Click here.

  18. INSTALL DIFFERENTIAL OIL


    1. Remove the differential filler plug and gasket.

    2. A009913E38

      Pour oil into the rear differential carrier assembly so that the oil level is within 0 to 5 mm (0 to 0.197 in.) of the bottom of the filler plug opening.

      Note

      Excessively large or small quantities of oil may cause problems.

      Standard Front Differential Capacity
      Differential Type Oil Type and Viscosity Specified Condition
      Standard Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent 1.35 to 1.45 liters (1.43 to 1.53 US qts, 1.18 to 1.27 Imp. qts.)
      Standard Rear Differential Capacity
      Differential Type Oil Type and Viscosity Body Type Specified Condition
      Standard Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent 5 Door 2.65 to 2.75 liters (2.80 to 2.91 US qts, 2.33 to 2.42 Imp. qts.)
      3 Door 2.15 to 2.25 liters (2.27 to 2.38 US qts, 1.89 to 1.98 Imp. qts.)
      w/ Differential Lock Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent 5 Door 2.60 to 2.70 liters (2.75 to 2.85 US qts, 2.29 to 2.38 Imp. qts.)
      3 Door 2.15 to 2.25 liters (2.27 to 2.38 US qts, 1.89 to 1.98 Imp. qts.)

    3. Install a new gasket and the differential filler plug.

      Torque:
      Front differential carrier
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }
      Rear differential carrier
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

    4. Drive the vehicle and check the oil level again.

      If necessary, add differential oil.

  19. CHECK FOR DIFFERENTIAL OIL LEAKAGE