MANUAL TRANSMISSION ASSEMBLY (for 1GR-FE) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY


    1. Remove the shift knob from the shift lever.

  3. REMOVE CONSOLE PANEL SUB-ASSEMBLY

    A0094KM

    1. Remove the 7 screws.

    2. Detach the 4 claws and clip and remove the upper console panel.

  4. REMOVE SHIFT LEVER BOOT ASSEMBLY

    A00O3K7

    1. Remove the 4 screws, 2 clips and shift lever boot.

  5. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY

    A00O98W

    1. Detach the shift lever cap boot from the manual transmission.

    2. A00O3FXE01
      Text in Illustration
      *1 Cloth
      *a Down
      *b Counterclockwise

      Cover the shift lever cap with a cloth.

    3. While pressing down on the shift lever cap, turn it counterclockwise to remove the shift lever.

    4. Pull out the shift lever to remove it.

  6. DRAIN MANUAL TRANSMISSION OIL


    1. Remove the drain plug and gasket, and then drain the manual transmission oil.

    2. Install a new gasket and the drain plug.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Remove the front exhaust pipe Click here.

  8. REMOVE PROPELLER SHAFT HEAT INSULATOR

    A00O6F6

    1. Remove the 2 bolts and propeller shaft heat insulator.

  9. REMOVE TRANSFER CASE LOWER PROTECTOR


    1. Remove the 4 bolts and transfer case lower protector.

  10. REMOVE FRONT PROPELLER SHAFT ASSEMBLY


    1. Remove the front propeller shaft Click here.

  11. REMOVE PROPELLER SHAFT ASSEMBLY


    1. Remove the propeller shaft Click here.

  12. REMOVE STARTER ASSEMBLY


    1. Remove the starter Click here.

  13. REMOVE NO. 1 CLUTCH HOUSING COVER

    A00959T

    1. Remove the 4 bolts and housing cover.

  14. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. Remove the release cylinder Click here.

  15. REMOVE CLUTCH ACCUMULATOR ASSEMBLY


    1. Remove the clutch accumulator Click here.

  16. SUPPORT MANUAL TRANSMISSION WITH TRANSFER


    1. Support the manual transmission with a transmission jack.

  17. REMOVE FRONT SUSPENSION MEMBER BRACKET LH

    A00O4S9

    1. Remove the 4 bolts and front suspension member bracket LH.

  18. REMOVE FRONT SUSPENSION MEMBER BRACKET RH

    A00O8C2

    1. Remove the 4 bolts and front suspension member bracket RH.

  19. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. Support the rear side of the transmission with a support stand.

    2. A00O5J8

      Remove the 4 bolts from the No. 3 frame crossmember sub-assembly.

    3. A00O925

      Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.

  20. REMOVE FRONT ENGINE MOUNTING INSULATOR RH


    1. A00OBA0

      Remove the bolt and insulator.

  21. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. A00O5XK

      Remove the 4 bolts and engine mounting insulator from the manual transmission.

  22. DISCONNECT WIRE HARNESS


    1. A00OB75

      Disconnect the 2 connectors.

    2. Detach the 7 clamps.

    3. Disconnect the back-up light switch connector.

    4. Remove the bolt and disconnect the wire harness.

  23. DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. A00O8JQ

      Detach the breather hose clamp.

    2. Disconnect the 4 breather hoses from the bracket and clutch housing.

    3. Disconnect the 2 breather hoses from the transfer adapter.

  24. REMOVE MANUAL TRANSMISSION WITH TRANSFER


    1. Using a transmission jack, support the transmission.

    2. Remove the support stand from the transmission.

    3. A00O71O

      Remove the 9 bolts.

    4. Remove the manual transmission with transfer.

  25. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY

    A00OAS8

    1. Remove the 2 bolts and upper cover.

  26. REMOVE TRANSFER ASSEMBLY


    1. A00L0TGE01
      Text in Illustration
      *A for 1KD-FTV, RA61F
      *B for 1KD-FTV, A750F

      for 1KD-FTV:

      Remove the 8 bolts and 2 brackets.

    2. A00KZK2

      except 1KD-FTV:

      Remove the 8 bolts and bracket.

    3. Remove the transfer from the transmission.