OIL COOLER (for 1KD-FTV) REMOVAL


  1. REMOVE REAR ENGINE UNDER COVER ASSEMBLY


    1. Remove the 4 bolts and rear engine under cover.

  2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts and No. 1 engine under cover.

  3. REMOVE FRONT FENDER APRON SEAL RH


    1. Using a clip remover, remove the 5 clips and front fender apron seal RH.

  4. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH


    1. Using a clip remover, remove the 4 clips and front No. 1 fender apron to frame seal RH.

  5. REMOVE NO. 1 OIL COOLER INLET HOSE AND NO. 1 OIL COOLER OUTLET HOSE


    1. A00961Z

      Detach the claw to open the No. 1 flexible hose clamp.

    2. Disconnect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose from the radiator.

    3. Disconnect the 2 hoses from the oil cooler inlet tube and No. 1 oil cooler outlet tube and remove them.

      Note

      When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

  6. REMOVE NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE

    A00954OE01

    1. Using a union nut wrench, disconnect the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube from each oil cooler tube union.

    2. Remove the 3 bolts to open the 3 flexible hose clamps and remove the 2 oil cooler tubes.

    3. Remove the 2 bolts and 2 flexible hose clamps.