SPEED SENSOR INSTALLATION


  1. INSTALL SPEED SENSOR SP2


    1. Coat a new O-ring with ATF and install it to the sensor.

    2. Install the sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the sensor connector.

  2. INSTALL SPEED SENSOR NT


    1. Coat a new O-ring with ATF and install it to the sensor.

    2. Install the sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the sensor connector.

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY (w/ DPF)


    1. Install a new gasket and the front exhaust pipe to the No. 2 turbine outlet elbow with 3 new nuts.

      Torque:
      54 N*m  { 554 kgf*cm, 40 ft.*lbf }

    2. Connect the front exhaust pipe to the 2 exhaust pipe supports.

      Tech Tips

      Install the exhaust pipe supports after installing the No. 3 frame crossmember.

    3. A00K10YE01
      Text in Illustration
      *1 Paint Mark
      *2 Stopper
      *3 Clip
      *a 4 to 10 mm (0.157 to 0.394 in.)

      Connect the No. 7 exhaust pipe air hose to the front exhaust pipe with a new clip.

      Note


      • Align the paint marks of the front exhaust pipe and No. 7 exhaust pipe air hose and insert the No. 7 exhaust pipe air hose until it contacts the stopper.

      • Make sure the clip is 4 to 10 mm (0.157 to 0.394 in.) from the end of the No. 7 exhaust pipe air hose when installing the clip.

      • Make sure that there is no slack in the No. 7 exhaust pipe air hose, and that it is not twisted or bent.

      • Take care not to damage the inner or outer surface of the No. 7 exhaust pipe air hose when installing it. If the No. 7 exhaust pipe air hose is damaged, replace it with a new one.

    4. A00JUGKE01
      Text in Illustration
      *1 Paint Mark
      *2 Stopper
      *3 Clip
      *a 4 to 10 mm (0.157 to 0.394 in.)

      Connect the No. 6 exhaust pipe air hose to the front exhaust pipe with a new clip.

      Note


      • Align the paint marks of the front exhaust pipe and No. 6 exhaust pipe air hose and insert the No. 6 exhaust pipe air hose until it contacts the stopper.

      • Make sure the clip is 4 to 10 mm (0.157 to 0.394 in.) from the end of the exhaust pipe air hose when installing the clip.

      • Make sure that there is no slack in the No. 6 exhaust pipe air hose, and that it is not twisted or bent.

      • Take care not to damage the inner or outer surface of the No. 6 exhaust pipe air hose when installing it. If the No. 6 exhaust pipe air hose is damaged, replace it with a new one.

    5. Connect the No. 3 exhaust gas temperature sensor connector.

    6. Connect the No. 2 exhaust gas temperature sensor connector.

    7. Connect the exhaust gas temperature sensor connector.

  4. CONNECT CENTER EXHAUST PIPE ASSEMBLY (w/ DPF)


    1. Using a vernier caliper, measure the free length of the compression spring.

      Minimum free length
      43 mm (1.693 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. A00XCD8E11
      Text in Illustration
      *1 Gasket
      *2 Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    3. Connect the center exhaust pipe assembly and install the 2 compression springs with the 2 bolts.

  5. CONNECT AIR FUEL RATIO SENSOR (w/ DPF)


    1. A00XHDRE01
      Text in Illustration
      *1 Wire Harness
      *2 Clamp

      Connect the air fuel ratio sensor connector and attach the clamp.

      Tech Tips

      Make sure that the part of the wire harness labeled A is as shown in the illustration.

  6. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (w/ DPF)


    1. Install the frame crossmember to the rear engine mounting insulator with the 4 bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    2. Install the frame crossmember with the 4 bolts and 4 nuts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

  7. INSTALL FRONT SUSPENSION MEMBER BRACKET LH AND RH (w/ DPF)


    1. Install the front suspension member bracket LH and front suspension member bracket RH with the 8 bolts.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

  8. INSPECT FOR EXHAUST GAS LEAK (w/ DPF)


    • If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.