REAR DOOR DISASSEMBLY

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH


    1. A00JU4V

      Using moulding remover A, detach the 3 claws and remove the rear door inside handle bezel as shown in the illustration.

  3. REMOVE ASSIST GRIP COVER LH


    1. A00JWBB

      Using moulding remover A, detach the 8 claws and remove the assist grip cover.

  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A00JUUV

      Remove the 3 screws.

    2. Using a clip remover, detach the 9 clips.

    3. A00JYYA

      Pull out the rear door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    4. Raise the rear door trim board sub-assembly to detach the 4 claws and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    5. A00JXW6

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    6. A00JZVPE02
      Text in Illustration
      *A for 14 Speakers
      *B for 9 Speakers

      Disconnect each connector.

    7. A00JVQF

      Using a screwdriver, detach the claw and remove the clamp.

  5. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. A00JU0U

      Using a screwdriver, detach the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY


    1. A00JTS5

      Detach the 2 claws and remove the rear power window regulator switch assembly.

  7. REMOVE REAR DOOR COURTESY LIGHT ASSEMBLY LH


    1. A009AVO

      Detach the 2 claws and remove the light.

    2. Disconnect the connector.

  8. REMOVE REAR DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH


    1. A009A6TE01
      Text in Illustration
      *1 Protective Tape

      Disconnect the connector.

    2. Using a screwdriver, detach the claw and remove the light.

      Tech Tips

      Tape the screwdriver tip before use.

  9. REMOVE NO. 2 INTERIOR ILLUMINATION LIGHT SUB-ASSEMBLY


    1. A0095BJ

      Disconnect the connector.

    2. Detach the clamp.

    3. Turn the light in the direction indicated by the arrow and remove it.

  10. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. A00JTZX

      Remove the 8 screws and rear door armrest.

    2. A00K1FS

      Remove the 2 screws.

    3. Detach the guide and 2 claws and remove the rear door inside handle sub-assembly from the rear door trim board sub-assembly.

  11. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 14 Speakers)


    1. A00JUFU

      Remove the 2 screws and No. 2 speaker.

      Note

      Do not touch the cone of the speaker.

  12. REMOVE REAR SPEAKER SET


    1. A00JZU7

      Disconnect the connector.

    2. Remove the 3 screws.

    3. Detach the 2 claws and remove the rear speaker set.

      Note

      Do not touch the cone of the speaker.

  13. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A00K0OP

      Disconnect the connector.

    2. Detach the 3 clamps, move the wire harness out of the way and remove the service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  14. REMOVE REAR DOOR GLASS RUN LH


    1. A00JZRC

      Remove the rear door glass run.

  15. REMOVE REAR DOOR FRAME GARNISH LH


    1. A00JU6P

      Detach the clip and remove the rear door frame garnish.

  16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    1. A00K0O2E01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

    2. Remove the 2 bolts and screw.

    3. Remove the rear door window division bar sub-assembly.

    4. Remove the temporary bolt from the rear door window division bar sub-assembly.

  17. REMOVE REAR DOOR QUARTER WINDOW GLASS LH


    1. A00K0FM

      Remove the rear door quarter window glass and rear door quarter window weatherstrip as a unit as shown in the illustration.

  18. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH


    1. A00K0N1

      Remove the rear door quarter window weatherstrip from the rear door quarter window glass.

  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. Connect the cable to the negative (-) battery terminal and rear power window regulator motor connector.

    2. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the power window regulator switch assembly and rear power window regulator motor connectors.

    4. Disconnect the cable from the negative (-) battery terminal.

      Note


      • w/ Navigation System (for HDD):

        After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. A00JVLL

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    6. A00JUH0E01

      Remove the rear door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the door glass.

  20. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH


    1. A00K13PE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  21. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  22. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY LH


    1. A00K14XE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

    2. Remove the 3 bolts.

    3. Remove the rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  23. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    A00JZK2

    1. Using a T25 "TORX" socket wrench, remove the 3 screws and power window regulator motor.

  24. REMOVE REAR DOOR LOCK ASSEMBLY LH


    1. A00JYKHE01
      Text in Illustration
      *A w/o Double Locking System
      *B w/ Double Locking System
      A00JWY4 Slide

      Using a T30 "TORX" wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward, pull the release plate out of the rear door outside handle frame, and remove the rear door lock assembly and cables as a unit.

    3. Remove the door lock wiring harness seal from the rear door lock assembly.

  25. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A00K0FRE03
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Using a screwdriver, detach the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A00K1YOE04
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Remove the rear door lock remote control cable assembly.

  26. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A00K1DUE03
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Using a screwdriver, detach the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A00K07YE02
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Remove the rear door inside locking cable assembly.

  27. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. A00K02R

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Detach the claw and remove the rear door outside handle cover.

  28. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. A00K08F

      Move the lever in the direction indicated by the arrow in the illustration.

    2. A00JZ2N

      Remove the rear door outside handle assembly as shown in the illustration.

  29. REMOVE REAR DOOR NO. 1 OUTSIDE HANDLE PAD LH


    1. A00JWOE

      Detach the 3 claws and remove the rear door No. 1 outside handle pad.

  30. REMOVE REAR DOOR NO. 2 OUTSIDE HANDLE PAD LH


    1. A00JWDF

      Detach the 2 claws and remove the rear door No. 2 outside handle pad.

  31. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. A00JY8P

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to detach the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove the rear door outside handle frame sub-assembly.

  32. REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH


    1. A00JVZD

      Using a clip remover, detach the 6 clips and guide and remove the rear door No. 2 weatherstrip as shown in the illustration.

  33. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. A00JVUS

      Remove the bolt, 2 nuts and rear door check assembly.

  34. REMOVE REAR DOOR WEATHERSTRIP LH


    1. A00JZL5

      Using a clip remover, detach the 19 clips and guide and remove the rear door weatherstrip.

  35. REMOVE REAR DOOR BELT MOULDING LH

    A00K0NYE01
    Text in Illustration
    *1 Protective Tape

    1. Detach the 7 claws and remove the rear door belt moulding.

  36. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH


    1. A00JUSI

      Remove the door window frame moulding clip.

    2. A00JZIPE01

      Put protective tape around the rear door front window frame moulding.

    3. Using a moulding remover, detach the clip and remove the double-sided tape to remove the rear door front window frame moulding.

      Text in Illustration
      *1 Protective Tape
      *2 Double-sided Tape
      *3 Moulding Remover

  37. REMOVE NO. 2 BLACK OUT TAPE LH

    A00JX6A

    1. Pull back an edge of the No. 2 black out tape and pull it parallel to the vehicle body to remove it.

  38. REMOVE REAR DOOR LOWER OUTSIDE STRIPE LH

    A00JYX7

    1. Pull back an edge of the rear door lower outside stripe and pull it parallel to the vehicle body to remove it.

  39. REMOVE BLACK OUT TAPE LH

    A00K1JR

    1. Pull back an edge of the black out tape and pull it parallel to the vehicle body to remove it.

  40. REMOVE REAR DOOR OUTSIDE STRIPE LH

    A00JYV0

    1. Pull back an edge of the rear door outside stripe and pull it parallel to the vehicle body to remove it.

  41. REMOVE REAR DOOR PANEL CUSHION


    1. A00JW09

      Using a clip remover, detach the clip and remove the door panel cushion.