FRONT DOOR DISASSEMBLY

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH


    1. A00K0GV

      Detach the 2 clips and remove the front door lower frame bracket garnish LH.

  3. REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH


    1. A00JYBN

      Using a moulding remover, detach the 3 claws and remove the inside handle bezel as shown in the illustration.

  4. REMOVE ASSIST GRIP COVER LH


    1. A00JY4L

      Using moulding remover A, detach the 8 claws and remove the assist grip cover.

  5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A00JZZF

      Remove the 3 screws.

    2. Remove the 12 clips.

    3. A00K22RE01
      Text in Illustration
      *1 Reference Boss

      Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    4. Raise the front door trim board sub-assembly to detach the 4 claws and remove the front door trim board sub-assembly together with the front door inner glass weatherstrip LH.

    5. A00JZ5R

      Disconnect the 2 connectors.

    6. w/ Seat Position Memory System:


      1. A00JUOF

        Disconnect the connectors.

    7. A00JXET

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  6. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH


    1. A00JWX7

      Using a screwdriver, detach the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  7. REMOVE FRONT DOOR COURTESY LIGHT ASSEMBLY LH


    1. A00955P

      Detach the 2 claws and remove the light.

    2. Disconnect the connector.

  8. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH


    1. A0096BBE01
      Text in Illustration
      *1 Protective Tape

      Disconnect the connector.

    2. Using a screwdriver, detach the claw and remove the light.

      Tech Tips

      Tape the screwdriver tip before use.

  9. REMOVE NO. 2 INTERIOR ILLUMINATION LIGHT SUB-ASSEMBLY


    1. A009AXJ

      Disconnect the connector.

    2. Detach the clamp.

    3. Turn the light in the direction indicated by the arrow and remove it.

  10. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System)

    A00JYTT

    1. Remove the 2 screws and switch.

  11. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)


    1. A00JV92

      Remove the 3 screws and the multiplex network master switch assembly.

  12. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    A00JYES

    1. Detach the 2 claws and remove the power window regulator switch assembly.

  13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. A00JW0I

      Remove the 8 screws and door assist grip assembly LH.

    2. A00JWQG

      Remove the 2 screws.

    3. Detach the guide and 2 claws and remove the front door inside handle sub-assembly from the front door trim board sub-assembly.

  14. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY


    1. A00JY5B

      Disconnect the speaker connector.

    2. Remove the 4 screws.

    3. Detach the 2 claws and remove the speaker.

      Note

      Do not touch the cone of the speaker.

  15. REMOVE SIDE AIRBAG SENSOR ASSEMBLY LH


    1. A00JTVK

      Disconnect the connector.

    2. Remove the bolt and side airbag sensor.

  16. REMOVE FRONT DOOR SERVICE HOLE COVER LH


    1. A00K1TG

      Remove the bolt.

    2. Detach the 2 clamps, move the wire harness out of the way and remove the service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  17. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    A0094EB

    1. Disconnect the connector.

    2. Remove the 3 nuts.

    3. Detach the claw and remove the outer rear view mirror.

  18. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

      Note


      • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. A00K14P

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    5. A00K1P3E01

      Remove the front door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the door glass.

  19. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. A00JUFEE01
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator sub-assembly.

    5. Remove the temporary bolt from the front door window regulator sub-assembly.

  20. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH


    1. Using a T25 "TORX" socket wrench, remove the 3 screws and the power window regulator motor.

      A00JZEQE03
      Text in Illustration
      *1 Spring - -
      *a Range of Movement - -

      CAUTION:

      Do not place your finger, etc. within the range of movement of the window regulator. When removing the power window regulator motor, the force of the spring causes the window regulator to move in the direction of the arrow shown in the illustration (the direction in which the window rises), which may cause injury. NOTICE: Be careful when removing the screws as the motor may fall and become damaged.

  21. REMOVE FRONT DOOR GLASS RUN LH


    1. A00K0L3

      Remove the front door glass run.

  22. REMOVE REAR DOOR FRAME GARNISH LH


    1. A00K04V

      Detach the clip and remove the door frame garnish.

  23. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. A00JWEK

      Remove the bolt and front door rear lower frame sub-assembly as shown in the illustration.

  24. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A00JUEH

      Remove the hole plug.

    2. A00JVKU

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  25. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)


    1. A00JW5U

      Using a screwdriver, detach the claw and remove the front door outside handle cover.

  26. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. A00JXR5

      Remove the hole plug.

    2. A00JYCB

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. w/ Entry and Start System:


      1. A00JVLE

        Detach the 2 claws.

      2. Disconnect the connector.

    2. A00JZY8

      Move the lever in the direction indicated by the arrow in the illustration.

    3. A00JTV5

      Remove the front door outside handle assembly as shown in the illustration.

  28. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD LH


    1. A00JWCG

      Detach the 3 claws and remove the front door front outside handle pad.

  29. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD LH


    1. A00JUAT

      Detach the 2 claws and remove the front door rear outside handle pad.

  30. REMOVE FRONT DOOR LOCK ASSEMBLY LH


    1. Disconnect the connector.

    2. A00JVWRE01
      Text in Illustration
      *A w/o Double Locking System
      *B w/ Double Locking System
      A00JWY4 Slide

      Using a T30 "TORX" wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward, pull out the front door lock open rod from the outside handle frame, and remove the front door lock assembly and cables as a unit.

    4. Remove the front door lock open rod from the front door lock assembly.

    5. Remove the door lock wiring harness seal from the front door lock assembly.

  31. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A00K1JD

      Remove the front door lock remote control cable assembly.

  32. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A00JYRR

      Using a screwdriver, detach the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A00JVN0

      Remove the front door inside locking cable assembly.

  33. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. w/ Entry and Start System:


      1. A00JVDK

        Disconnect the connector.

      2. Detach the clamp and remove the front door No. 2 wire.

    2. A00JXTG

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the front door outside handle frame sub-assembly to detach the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove the front door outside handle frame sub-assembly.

  34. REMOVE FRONT DOOR NO. 2 WIRE LH (w/ Entry and Start System)


    1. A00K1EG

      Detach the 4 clamps and remove the front door No. 2 wire.

  35. REMOVE FRONT DOOR LOCK OPEN ROD LH


    1. A00K1T1E01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  36. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION


    1. A00K1C9E01
      Text in Illustration
      *1 Double-sided Tape

      Remove the 2 bolts.

    2. Detach the 2 claws and remove the front door No. 2 stiffener cushion.

  37. REMOVE FRONT DOOR CHECK ASSEMBLY LH


    1. A00JYY7

      Remove the bolt, 2 nuts and front door check assembly.

  38. REMOVE FRONT DOOR WEATHERSTRIP LH


    1. A00K29H

      Using a clip remover, detach the 21 clips and remove the front door weatherstrip.

  39. REMOVE FRONT DOOR BELT MOULDING LH

    A00JZPEE01
    Text in Illustration
    *1 Protective Tape

    1. Put protective tape around the belt moulding.

    2. Detach the 6 claws and remove the front door belt moulding.

  40. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH


    1. A00K1ZP

      Remove the door window frame moulding clip.

    2. A00K1CGE01

      Put protective tape around the front door rear window frame moulding.

    3. Using a moulding remover, detach the clip and remove the double-sided tape to remove the front door rear window frame moulding.

      Text in Illustration
      *1 Protective Tape
      *2 Double-sided Tape
      *3 Moulding Remover

  41. REMOVE NO. 1 BLACK OUT TAPE LH

    A00JUKP

    1. Pull back an edge of the black out tape and pull it parallel to the vehicle body to remove it.

  42. REMOVE FRONT DOOR OUTSIDE STRIPE LH

    A00JXXQ

    1. Pull back an edge of the front door outside stripe and pull it parallel to the vehicle body to remove it.

  43. REMOVE LOWER FRONT DOOR OUTSIDE STRIPE LH

    A00JZJN

    1. Pull back an edge of the lower front door outside stripe and pull it parallel to the vehicle body to remove it.

  44. REMOVE FRONT DOOR PANEL CUSHION


    1. A00JX8P

      Using a clip remover, detach the clip and remove the door panel cushion.