QUARTER WINDOW GLASS (for 5 Door) INSTALLATION

Tech Tips


  • Use the same procedure for the LH and RH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. INSTALL QUARTER WINDOW ASSEMBLY LH

    A0097IKE01

    1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Text in Illustration
      *1 Primer M
      *2 Adhesive
      *a CORRECT
      *b INCORRECT

    2. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A0097OXE02
      Text in Illustration
      *1 Adhesive -
      *a Backside *b Adhesive Center Line
      Standard
      Area Specified Condition
      a 7.0 mm (0.276 in.)
      b 8.0 mm (0.315 in.)
      c 6.5 mm (0.256 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        A0096DNE02
        Text in Illustration
        *1 Adhesive -
        *a Backside *b Adhesive Center Line
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 6.5 mm (0.256 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

    4. Install the quarter window glass to the vehicle body.


      1. A0094RP

        Attach the 4 clips to install the quarter window assembly LH.

        Note

        Allow the primer to dry for 3 minutes or more.

      2. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check the clearance between the body and glass.

      3. Lightly press the front surface of the glass to ensure a close fit.

      4. A009754E07
        Text in Illustration
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  2. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  3. INSTALL NO. 1 ROOF SIDE RAIL GARNISH LH

    A009904E01
    Text in Illustration
    *1 New Clip

    1. Install a new clip A to the roof side rail garnish.

    2. Attach the 3 clips to install the roof side rail garnish.

  4. INSTALL ROOF HEADLINING ASSEMBLY


    1. Install the roof headlining assembly Click here.