BACK DOOR GLASS (w/ Back Door Tire Carrier) INSTALLATION

INSTALL BACK WINDOW GLASS CLIP LH

1. 

   Text in Illustration

   *a	Backside
   *b	Ceramic Notch

   Apply Primer G to the glass where the clip will be installed.

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

2. Remove the peeling paper from a new clip. Install a clip to the glass at the locations shown in the illustration.

INSTALL BACK WINDOW GLASS CLIP RH

1. 

   Text in Illustration

   *a	Backside
   *b	Ceramic Notch

   Apply Primer G to the glass where the clip will be installed.

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

2. Remove the peeling paper from a new clip. Install a clip to the glass at the locations shown in the illustration.

INSTALL BACK DOOR GLASS ADHESIVE DAM

Text in Illustration

*a	Backside
*b	Ceramic Notch

1. Apply Primer G to the glass where the dam will be installed.

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

2. Remove the peeling paper from 2 new dams. Install the 2 dams to the glass at the locations shown in the illustration.

INSTALL BACK WINDOW OUTSIDE MOULDING

Text in Illustration

*1	Primer G
*a	Backside

1. Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G.

   Standard
   Area Specified Condition a 13.0 mm (0.512 in.)

INSTALL BACK DOOR GLASS

1. 

   Text in Illustration

   *a

   Matchmark

   Position the glass.

   
   

   1. Using suction cups, place the glass in the correct position.

   2. Check that the entire contact surface of the glass rim is perfectly even.

   3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      
      

      • Placing matchmarks is only necessary when installing a new glass. When reusing the glass, matchmarks should already be present.

      • When reusing the glass, check and correct the matchmark positions.

      Note

      Check that the clips are attached to the vehicle body correctly.

   4. Using suction cups, remove the glass.

2. 

   Text in Illustration

   *1	Primer M
   *2	Adhesive
   *a	CORRECT
   *b	INCORRECT

   Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Do not apply primer to the adhesive.

   • Throw away any leftover primer.

   • Do not apply too much primer.

3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

   

   Text in Illustration

   *1	Primer G	-
   *a	Backside	*b	Adhesive Center Line

   Standard
   Area Specified Condition a 13.0 mm (0.512 in.) b 7.0 mm (0.276 in.) c 37.6 mm (1.48 in.) d 8.0 mm (0.315 in.) e 13.4 mm (0.528 in.)

   Tech Tips

   If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

4. Apply adhesive to the back door glass.

   Adhesive
   Toyota Genuine Windshield Glass Adhesive or equivalent

   
   

   1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours

   2. Load a sealer gun with the cartridge.

   3. Apply adhesive to the back door glass as shown in the illustration.

      

      Text in Illustration

      *1	Adhesive	-	-
      *a	Backside	*b	Adhesive Center Line

      Standard
      Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 13.0 mm (0.512 in.) d 37.6 mm (1.48 in.) e 13.4 mm (0.528 in.) f 7.0 mm (0.276 in.)

5. Install the back door glass to the vehicle body.

   
   

   1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

      Note

      
      

      • Allow the primer coating to dry for 3 minutes or more.

      • Check that the clips are attached to the vehicle body correctly.

      • Check the clearance between the vehicle body and glass.

   2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely installed to the vehicle body.

   3. Using a scraper, remove any excess or protruding adhesive.

      Tech Tips

      Apply adhesive to any areas where the amount of adhesive is inadequate.

      Note

      Do not drive the vehicle within the time written in the table below.

      Minimum Time
      Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

   4. Connect the connectors.

CHECK FOR LEAK AND REPAIR

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

2. If water leaks into the cabin, allow the water to dry and add adhesive.

3. Remove the protective tape.

INSTALL BACK WINDOW UPPER OUTSIDE MOULDING

INSTALL SPARE TIRE