HEATER WATER PUMP REMOVAL


  1. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. Click here

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts and No. 1 engine under cover.

  4. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. A00JWDE

      Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.

    3. Loosen the cylinder block drain cock plug.

      A00JVX9E01
      Text in Illustration
      *1 Radiator Reservoir *2 Vent Plug
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

  5. REMOVE RADIATOR RESERVOIR


    1. A00K03W

      Disconnect the No. 1 water by-pass hose and detach the 2 clamps from the fan shroud.

    2. Disconnect the No. 2 water by-pass hose from the radiator reservoir.

    3. Remove the 3 bolts and radiator reservoir.

  6. REMOVE BATTERY HOLD DOWN CLAMP


    1. Remove the 2 nuts and battery hold down clamp.

  7. REMOVE BATTERY

  8. REMOVE BATTERY TRAY

  9. REMOVE NO. 1 AIR CLEANER HOSE


    1. A00O6QW

      Loosen the 2 hose clamps and remove the No. 1 air cleaner hose.

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    A00O8YJE01
    Text in Illustration
    *A except Cold Area Specification Vehicles
    *B for Cold Area Specification Vehicles

    1. except Cold Area Specification Vehicles:

      Detach the 2 clamps and disconnect the mass air flow meter connector.

    2. for Cold Area Specification Vehicles:

      Detach the 3 clamps and disconnect the mass air flow meter connector.

    3. Detach the 4 clamps and remove the air cleaner cap.

  11. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A00O7C8

      Remove the 3 bolts and air cleaner case.

  13. REMOVE COMPRESSOR OUTLET ELBOW


    1. A00O90M

      Detach the 3 wire harness clamps.

    2. Remove the bolt and wire harness bracket.

    3. A00O4RO

      Loosen the hose clamp and remove the 2 bolts and compressor outlet elbow.

  14. REMOVE FAN AND GENERATOR V BELT


    1. A00K1SN

      Remove the 2 bolts and front heater bracket.

    2. Remove the fan and generator V belt Click here.

  15. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY


    1. Disconnect the viscous heater connector.

    2. A00JW6C

      Using pliers, grip the claws of the clips and slide the 2 clips.

    3. Disconnect the water by-pass hose and water hose.

    4. A00JZC9

      Remove the 2 bolts and heater assembly.

  16. REMOVE NO. 1 VISCOUS HEATER BRACKET SUB-ASSEMBLY


    1. A00O4PQ

      Remove the 4 bolts and No. 1 viscous heater bracket.