COMPRESSOR (for 5L-E) REASSEMBLY


  1. INSTALL MAGNET CLUTCH ASSEMBLY

    A00K1D9E01
    Text in Illustration
    *A for Type A
    *B for Type B

    1. Install the magnet clutch stator with the parts shown in the illustration aligned.

    2. A00K0RHE01

      Using a snap ring expander, install a new snap ring with the chamfered side facing up.

    3. Connect the connector.

    4. A00K0Z3E01

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

      Note

      Do not damage the seal cover of the bearing when installing the snap ring.

    5. Install the compressor washer and magnet clutch hub.

      Note

      Do not change the combination of the compressor washer used before disassembly.

    6. A00K27FE01

      Using SST, hold the magnet clutch hub and install the bolt.

      SST
      09985-00270
      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt and clutch hub.

  2. INSTALL COOLER BRACKET

    A00K0VY

    1. Install the cooler bracket with the screw.

    2. Attach the clamp.

  3. INSPECT MAGNET CLUTCH CLEARANCE

    A00JVW4E01
    Text in Illustration
    *1 Battery
    *a

    Component without harness connected

    (Magnet Clutch Assembly)

    1. Clamp the cooler compressor in a vise.

    2. Set a dial indicator to the magnet clutch hub.

    3. Connect the battery positive (+) lead to terminal 1 of the magnet clutch connector. Turn the magnet clutch on and off by connecting and disconnecting the battery negative (-) lead to and from the ground wire and measure the clearance.

      Standard clearance
      0.35 to 0.60 mm (0.014 to 0.024 in.)

      If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using compressor washers to obtain the standard clearance.

      Compressor washer thickness
      0.1 mm (0.004 in.)
      0.3 mm (0.012 in.)
      0.5 mm (0.020 in.)

      Note

      Adjustment should be performed with 3 magnet clutch washers or less.

    4. Remove the cooler compressor from the vise.