FUEL TANK (for 3 Door) REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE


    1. Discharge the fuel system pressure Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR FLOOR MAT SUPPORT PLATE

    A00JXEQ

    1. Remove the 5 screws.

    2. Detach the 6 claws and remove the rear floor mat rear support plate.

  4. REMOVE REAR FLOOR SERVICE HOLE COVER

    Tech Tips

    Fold back the floor mat so that the rear floor service hole cover can be removed.


    1. A00JV6A

      Remove the 3 screws and rear floor service hole cover.

    2. A00JX1M

      Disconnect the fuel sender gauge connector and fuel pump connector.

  5. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A00K01J

      Remove the 5 bolts and No. 1 fuel tank protector.

  6. DRAIN FUEL


    1. A00JV6N

      Remove the fuel tank drain plug and gasket and drain the fuel.

    2. Install a new gasket and the fuel tank drain plug.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  7. DISCONNECT FUEL MAIN TUBE


    1. A00K0AV

      Disconnect the fuel main tube Click here.

  8. DISCONNECT FUEL HOSE


    1. A00K1T2

      Disconnect the fuel evaporation hose and fuel hose.

  9. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A00K04B

      Disconnect the fuel tank to filler pipe hose from the filler pipe.

  10. DISCONNECT FUEL TANK BREATHER HOSE


    1. A00JW7L

      Disconnect the fuel tank breather hose from the filler pipe.

  11. REMOVE FUEL TANK SUB-ASSEMBLY


    1. Set a transmission jack underneath the fuel tank.

    2. A00JVES

      Remove the 2 bolts, 2 clips and 2 pins and disconnect the 2 fuel tank bands.

    3. Remove the fuel tank.

  12. REMOVE FUEL SUCTION TUBE ASSEMBLY


    1. A0094ZH

      Remove the 7 screws, detach the 2 clamps and remove the fuel suction tube.

    2. Remove the gasket from the fuel suction tube.

  13. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A00JWP8

      Remove the 4 screws, detach the clamp and remove the No. 1 fuel evaporation tube.

    2. Remove the gasket from the No. 1 fuel evaporation tube.

  14. REMOVE FUEL CUT OFF VALVE ASSEMBLY


    1. Remove the fuel cut off valve from the fuel tank.

  15. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A00K1W9

      Remove the 5 screws and fuel sender gauge.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    2. Remove the gasket from the fuel sender gauge.

  16. REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. A00JZPT

      Remove the fuel tank to filler pipe hose from the fuel tank.

  17. REMOVE FUEL TANK BREATHER HOSE


    1. A00JZ9H

      Remove the fuel tank breather hose from the fuel tank.

  18. REMOVE FUEL TANK FILLER PIPE LOWER SUB-ASSEMBLY


    1. A00JU3O

      Remove the 8 screws and fuel tank filler pipe lower.

    2. Remove the gasket from the fuel tank filler pipe lower.

  19. REMOVE FUEL TUBE GROMMET


    1. A00K10H

      Detach the clamp and remove the fuel tube grommet.

  20. REMOVE NO. 1 FUEL TANK CUSHION


    1. A00JY4O

      Remove the 2 No. 1 fuel tank cushions from the fuel tank.