FUEL SEDIMENTER WARNING SWITCH INSTALLATION


  1. INSTALL LEVEL WARNING SWITCH


    1. Install a new level warning switch gasket to the level warning switch.

    2. Apply fuel to the level warning switch gasket of the level warning switch.

    3. A009AG0E02
      Text in Illustration
      *a Front
      *b Within 28.4°

      Install the level warning switch to the fuel filter element and tighten it by hand.

      Tech Tips

      Install the level warning switch within the angle range shown in the illustration.

  2. INSTALL FUEL FILTER CASE


    1. Install the fuel filter gasket and fuel filter case to the fuel filter element.

    2. A00JVLQE02
      Text in Illustration
      *a Front
      *b 0 to 20°

      Tighten the 2 bolts.

      Torque:
      3.4 N*m  { 35 kgf*cm, 30 in.*lbf }

      Tech Tips

      Install the level warning switch within the angle range shown in the illustration.

    3. Attach the level warning switch connector clamp to the fuel filter cap.

  3. INSTALL FUEL FILTER ASSEMBLY


    1. Install the fuel filter with the 2 nuts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
    2. A00JY1NE01
      Text in Illustration
      *a Upper

      Connect the level warning switch connector.

    3. Connect the 2 fuel hoses.

  4. BLEED AIR FROM FUEL SYSTEM


    1. A00JYBZ

      Using the hand pump mounted on the fuel filter cap, bleed the air from the fuel system. Continue pumping until the pump resistance increases.

  5. INSPECT FOR FUEL LEAK


    1. Check that there are no fuel leaks anywhere in the fuel system after performing maintenance.

      Tech Tips

      When checking for fuel leaks, make sure that there is pressure in the fuel line.