FUEL INJECTION PUMP INSTALLATION


  1. INSTALL INJECTION PUMP ASSEMBLY


    1. Temporarily install the injection pump to the timing gear case with the 2 nuts.

    2. Temporarily install the injection pump stay to the injection pump rear end with the 3 bolts.

    3. A00JWU4E01

      Rotate the pump body to align the marks on the pump flange and timing gear case.

    4. Tighten the 2 nuts.

      Torque:
      21 N*m  { 209 kgf*cm, 15 ft.*lbf }

    5. Tighten the 3 bolts.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
    6. A00K1ZY

      Connect the 3 fuel hoses.

    7. Connect the 5 connectors and attach the wire harness clamp.

  2. INSTALL INJECTION PUMP DRIVE PULLEY


    1. A00K1PUE01

      Using SST, install the injection pump drive pulley with the nut.

      SST
      09213-14010   ( 91651-60865 )
      09330-00021
      Torque:
      64 N*m  { 650 kgf*cm, 47 ft.*lbf }

  3. INSTALL INJECTION PIPE SET


    1. Install the 2 lower clamps to the intake manifold.

    2. A00JV8HE01
      Text in Illustration
      *a for Injection Nozzle Side
      *b for Injection Pump Side

      Install the 4 injection pipes.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Install the 2 upper pipe clamps with the 2 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL DIESEL THROTTLE BODY


    1. Install the diesel throttle body Click here.

  5. INSTALL TIMING BELT


    1. Install the timing belt Click here.

  6. BLEED INJECTION PIPE


    1. Move the hand pump on the upper part of the fuel filter up and down and fill the injection pump and fuel system with fuel.

    2. Loosen one of the union nuts (on the nozzle side).

    3. Crank the engine until fuel comes out from the union nut connection (on the nozzle side).

    4. Tighten the union nut.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    5. Perform the procedures above for each injection pipe.