CYLINDER HEAD REASSEMBLY

INSTALL STUD BOLT

Note

If a stud bolt is deformed or its threads are damaged, replace it.

Text in Illustration

*a	Cylinder Head Upper Side	*b	Intake Side
*c	Front Side	*d	Exhaust Side

1. Using E6, E7 and E8 "TORX" socket wrenches, install the stud bolts.

   Torque:

   for stud bolt A

   3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

   for stud bolt B

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

   for stud bolt C

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

INSTALL NO. 1 HEAD STRAIGHT SCREW PLUG

Note

If coolant leaks from the No. 1 head straight screw plug or the plug is corroded, replace it.

1. Using a 10 mm hexagon wrench, install 3 new gaskets and the straight screw plugs.

   Torque:

   44 N*m  { 449 kgf*cm, 32 ft.*lbf }

INSTALL NO. 2 HEAD STRAIGHT SCREW PLUG

Note

If coolant leaks from the No. 2 head straight screw plug or the plug is corroded, replace it.

1. Using a 19 mm hexagon wrench, install a new gasket and the straight screw plug.

   Torque:

   140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

INSTALL VALVE SPRING SEAT

1. Install the 16 valve spring seats to the cylinder head.

INSTALL VALVE STEM OIL SEAL

1. 

   Text in Illustration

   *1	Gray
   *2	Black
   *a	Intake Side
   *b	Exhaust Side

   Apply a light coat of engine oil to new oil seals.

   Note

   Pay attention when installing the intake and exhaust oil seals. For example, installing an intake oil seal to the exhaust side or installing an exhaust oil seal to the intake side can cause installation problems later.

   Tech Tips

   The intake valve oil seals are gray and the exhaust valve oil seals are black.

2. 

   Text in Illustration

   *1	Valve Stem Oil Seal

   Using SST, push in the 16 oil seals to install them.

   SST

   09201-41020

   Note

   Failure to use SST will cause the seal to be damaged or improperly seated.

INSTALL INTAKE VALVE

INSTALL EXHAUST VALVE