ENGINE UNIT REMOVAL


  1. REMOVE IGNITION COIL ASSEMBLY


    1. A0096Q2

      Disconnect the 4 ignition coil connectors.

    2. A0095AW

      Remove the 4 bolts and 4 ignition coils.

  2. REMOVE GENERATOR ASSEMBLY


    1. for 80 A Type:

      Remove the generator Click here.

    2. for 100 A Type:

      Remove the generator Click here.

  3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00XJ3BE01

      Remove the 5 bolts and No. 1 exhaust manifold heat insulator.

      Tech Tips


      • It is only necessary to move the No. 1 exhaust manifold heat insulator so that the intake pipe can be removed in a later step.

      • It is not possible to fully remove the No. 1 exhaust manifold heat insulator in this step.

  4. REMOVE NO. 4 INTAKE PIPE


    1. A00XH97

      Remove the 4 nuts, No. 4 intake pipe and 2 gaskets.

      Note

      Be careful not to damage the installation surface of the gaskets.

  5. REMOVE AIR SWITCHING VALVE ASSEMBLY


    1. A00XDZH

      w/ Manifold Absolute Pressure Sensor:

      Disconnect the vacuum hose.

    2. A00XJWD

      Disconnect the connector.

    3. Remove the 2 nuts and air switching valve.

    4. Remove the No. 1 exhaust manifold heat insulator.

  6. REMOVE EXHAUST MANIFOLD

    A00XIYA

    1. Remove the 8 nuts and exhaust manifold.

    2. Remove the gasket.

  7. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY


    1. A00XD7AE01

      Disconnect the water by-pass hose.

    2. Disconnect the No. 2 water by-pass hose.

    3. Disconnect the throttle position sensor and throttle control motor connector.

    4. A00XJ58E01

      Remove the 2 bolts, 2 nuts and throttle body with motor.

    5. A00XHVHE01

      Remove the gasket from the intake manifold.

  8. REMOVE FUEL DELIVERY PIPE WITH FUEL INJECTOR


    1. Remove the fuel delivery pipe with fuel injector Click here.

  9. REMOVE PURGE VSV


    1. A009A3G

      Disconnect the purge VSV connector.

    2. Disconnect the 2 purge line hoses from the purge VSV.

    3. Remove the bolt and purge VSV.

  10. REMOVE INTAKE MANIFOLD

    A00JX3W

    1. for Engine Front Side:

      Detach the 2 wire harness clamps from the 2 wire harness clamp brackets.

    2. A00K0XC

      for Engine Rear Side:

      Detach the No. 2 water by-pass hose and disconnect the No. 3 ventilation hose from the intake manifold.

    3. A00K1AF

      Remove the 5 bolts, 2 nuts and intake manifold.

    4. Remove the gasket from the intake manifold.

    5. A00JULS

      Remove the 2 bolts, 2 wire harness clamp brackets and No. 2 fuel vapor feed hose from the intake manifold.

  11. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. A00XKGME07

      Remove the 5 bolts and compressor mounting bracket.

  12. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A00XC2Z

      Remove the bolt, idler pulley and spacer.

  13. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A00XENO

      Remove the 2 nuts, water by-pass pipe and gasket.

  14. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the oil level dipstick.

    2. A00XG74

      Remove the bolt and oil level dipstick guide.

  15. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A00XGTKE01
      Text in Illustration
      *a LH Side
      *b RH Side

      Remove the 2 nuts and 2 engine mounting insulators.

  16. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A00XHLC

      Remove the 4 bolts and engine mounting bracket.

  17. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. A00XDY1

      Remove the 4 bolts and engine mounting bracket.