REAR CRANKSHAFT OIL SEAL INSTALLATION

INSTALL REAR CRANKSHAFT OIL SEAL
1. Apply MP grease to the lip of a new rear crankshaft oil seal.
2. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.
  
  SST
  
  09518-36030
  
  09950-70010 ( 09951-07200 )
  Note
  
  The acceptable depth from the top of the oil seal retainer is 0 to 0.8mm (0 to 0.315 in.)
  
  Keep the lip free from foreign matter.
  
  Do not tap the oil seal at an angle.
  
  Make sure that the oil seal is properly installed.
INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)
1. Clean the bolts and their holes.
2. Apply adhesive to 2 or 3 threads at the end of each bolt.
  
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. Using SST, hold the crankshaft pulley.
  
  SST
  
  09213-58014
  
  09330-00021
4. Install the flywheel to the crankshaft.
5. Install and uniformly tighten the 8 bolts in the sequence shown in the illustration.
  
  Torque:
  
  178 N*m { 1815 kgf*cm, 131 ft.*lbf }
  
  Note
  
  Do not start the engine for at least 1 hour after installation.

Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

INSTALL PUMP IMPELLER DRIVE PLATE (for Automatic Transmission)

Using SST, hold the crankshaft pulley.

SST

09213-58014

09330-00021

Text in Illustration
*1	Flywheel and Ring Gear
*2	Pump Impeller Drive Plate
*3	Rear Drive Plate Spacer
*a	Engine Side
*b	Transmission Side

Install the flywheel and ring gear, the pump impeller drive plate and the rear drive plate spacer to the crankshaft.

Note

Align either hole in the pump impeller drive plate and either hole in the rear drive plate spacer with the knock pin of the flywheel and ring gear, and then install the flywheel and ring gear, the pump impeller drive plate and the rear drive plate spacer to the crankshaft.

Tech Tips

As the rear drive plate spacer and pump impeller drive plate are not reversible, be sure to install them in the direction shown in the illustration.

Clean the bolts and their holes.
Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

Torque:

178 N*m { 1815 kgf*cm, 131 ft.*lbf }

Note

Do not start the engine for at least 1 hour after installation.

INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)
1. Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel to install the clutch disc.
  
  SST
  
  09301-00110
  
  Text in Illustration
  
  Flywheel Side
  
  Note
  
  Be sure to install the clutch disc so that it is facing in the correct direction.
INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)
Text in Illustration

*a Matchmark
1. Align the matchmarks on the clutch cover and flywheel.
2. Tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.
  
  SST
  
  09301-00110
  
  Torque:
  
  19 N*m { 194 kgf*cm, 14 ft.*lbf }
  
  Tech Tips
  
  Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.
INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)
1. Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.
  
  SST
  
  09333-00013
  
  Maximum non-alignment
  
  0.5 mm (0.0196 in.)
  - If the is alignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment.
INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
1. Install the manual transmission Click here.
INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
1. Install the automatic transmission Click here.