CYLINDER HEAD DISASSEMBLY


  1. REMOVE INTAKE VALVE


    1. A0096XIE01

      Using SST, compress the inner compression spring and remove the valve spring retainer locks.

      SST
      09202-70020   ( 09202-00010 )

    2. Remove the valve spring retainer, inner compression spring and intake valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  2. REMOVE EXHAUST VALVE


    1. A009AYZE01

      Using SST, compress the inner compression spring and remove the valve spring retainer locks.

      SST
      09202-70020   ( 09202-00010 )

    2. Remove the valve spring retainer, inner compression spring and exhaust valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  3. REMOVE VALVE STEM OIL SEAL


    1. A0096WP

      Using needle-nose pliers, remove the valve stem oil seals.

  4. REMOVE VALVE SPRING SEAT


    1. A0095ZV

      Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

  5. REMOVE NO. 1 STRAIGHT SCREW PLUG


    1. A009AQXE01
      Text in Illustration
      *A RH
      *B LH

      Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets.

      Note

      If coolant leaks from a straight screw plug or a plug is corroded, replace it.

  6. REMOVE NO. 2 STRAIGHT SCREW PLUG


    1. A00984NE01
      Text in Illustration
      *A RH
      *B LH

      Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets.

      Note

      If coolant leaks from a straight screw plug or a plug is corroded, replace it.

  7. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.