REAR CRANKSHAFT OIL SEAL INSTALLATION


  1. INSTALL REAR CRANKSHAFT OIL SEAL


    1. A00JZ3XE02

      Apply MP grease to the lip of a new oil seal.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

      SST
      09223-78010

      Note


      • Keep the lip free from foreign matter.

      • Do not tap the oil seal at an angle.

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)


    1. Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. A00XJMVE01
      Text in Illustration
      *1 Front Spacer
      *2 Drive Plate and Ring Gear
      *3 Rear Spacer
      A00XHOQ Automatic Transmission Side

      Install the front spacer, drive plate and rear spacer to the crankshaft.

      Tech Tips

      As the front spacer, drive plate and ring gear and rear spacer are not reversible, be sure to install it in the direction shown in the illustration.

    3. Apply adhesive to 2 or 3 threads at the end of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. A00XIQSE01

      Uniformly install and tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      83 N*m  { 846 kgf*cm, 61 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing.

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)


    1. Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    2. Temporarily install the flywheel with 8 new bolts.

    3. Install and tighten the 8 bolts uniformly in several steps.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    4. Mark the top of the bolts with paint.

    5. Tighten the 8 bolts 90° in the same sequence.

    6. Check that the paint marks are now at a 90° angle to the top.

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


    1. A00JWWCE01

      Insert SST into the clutch disc, and then install SST and the clutch disc together to the flywheel.

      SST
      09301-00110
      Text in Illustration
      A00JWY4 Flywheel Side

      Note

      Be sure to install the clutch disc so that it is facing in the correct direction.

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)

    A00JWW4E01
    Text in Illustration
    *a Matchmark

    1. Align the matchmark on the clutch cover with the one on the flywheel.

    2. Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.

      SST
      09301-00110
      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Tech Tips


      • Following the order in the illustration, tighten the bolts evenly one at a time.

      • Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.

  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)

    A00JYG1E01

    1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      SST
      09333-00013
      Maximum misalignment
      1.3 mm (0.0512 in.)

      If the misalignment is more than the maximum, using SST, adjust the diaphragm spring tip alignment.

  7. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)


    1. Install the automatic transmission Click here.

  8. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)


    1. Install the manual transmission Click here.