DIESEL THROTTLE BODY (w/ DPF) INSTALLATION


  1. INSTALL DIESEL THROTTLE BODY ASSEMBLY


    1. Install a new gasket and the diesel throttle body with the 2 bolts and 2 nuts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    2. Connect the throttle control motor connector.

  2. INSTALL NO. 1 INTAKE PIPE


    1. Connect the No. 1 intake pipe with the No. 1 air hose and install the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    2. Tighten the 2 hose clamps of the No. 1 air hose.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
    3. Connect the 2 connectors to the intake air temperature sensor and throttle position sensor.

    4. Attach the 2 wire harness clamps.

  3. CONNECT INTERCOOLER AIR HOSE


    1. A00JW0GE01
      Text in Illustration
      *a Front Side of Vehicle
      *b RH Side

      Connect the intercooler air hose and tighten the hose clamp.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      Tech Tips

      Install the hose clamp so that it is facing the direction shown in the illustration.

  4. CONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY


    1. Connect the No. 4 vacuum transmitting pipe with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
  5. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A00K0KKE01
      Text in Illustration
      *1 No. 1 Engine Cover Hook
      *2 No. 3 Engine Cover Bracket

      Attach the 2 No. 1 engine cover hooks to the No. 3 engine cover bracket.

    2. Install the 2 nuts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }