| Standard depth: | 45.0 to 46.0 mm (1.78 to 1.81 in.) | |
| Resistance | Standard | |
| 1 - 2 | Pushed Released |
Below 1 Ω 10 kΩ or higher |
| Counter shaft 5th gear thrust clearance: | 0.10 to 0.30 mm (0.00394 to 0.0118 in.) | |
| Counter shaft 5th gear radial clearance | 0.008 to 0.034 mm (0.000315 to 0.00133 in.) | |
| Reverse idler gear radial clearance | Standard | 0.04 to 0.08 mm (0.00158 to 0.00314 in.) |
| Maximum | 0.08 mm (0.00314 in.) | |
| Reverse idler gear clearance | Standard | 0.05 to 0.28 mm (0.00197 to 0.00110 in.) |
| Maximum | 0.28 mm (0.00110 in.) | |
| No. 3 synchronizer ring clearance | 0.85 to 1.55 mm (0.0335 to 0.0610 in.) | |
| No. 3 transmission hub sleeve clearance | 0.25 to 0.45 mm (0.00985 to 0.0177 in.) | |
| Counter shaft 5th gear inside diameter | Standard | 33.015 to 33.040 mm (1.2990 to 1.3007 in.) |
| Maximum | 33.040 mm (1.3007 in.) | |
| Counter gear rear shaft snap ring clearance | 0.10 mm (0.00394 in.) or less | |
| Counter gear rear shaft snap ring thickness | A B C D E F G |
2.80 to 2.85 mm (0.110 to 0.112 in.) 2.85 to 2.90 mm (0.112 to 0.114 in.) 2.90 to 2.95 mm (0.114 to 0.116 in.) 2.95 to 3.00 mm (0.116 to 0.118 in.) 3.00 to 3.05 mm (0.118 to 0.120 in.) 3.05 to 3.10 mm (0.120 to 0.122 in.) 3.10 to 3.15 mm (0.122 to 0.124 in.) |
| Transmission front bearing retainer oil seal | Standard depth | 12.2 to 13.2 m (0.480 to 0.519 in.) |
| No. 2 synchronizer ring clearance | 1.00 to 2.00 mm (0.0394 to 0.0787 in.) | |
| Front bearing shaft snap ring thickness | 0 1 2 3 4 5 |
2.05 to 2.10 mm (0.0807 to 0.0827 in.) 2.10 to 2.15 mm (0.0827 to 0.0847 in.) 2.15 to 2.20 mm (0.0847 to 0.0866 in.) 2.20 to 2.25 mm (0.0866 to 0.0886 in.) 2.25 to 2.30 mm (0.0886 to 0.0906 in.) 2.30 to 2.35 mm (0.0906 to 0.0925 in.) |
| 5th gear thrust clearance | 0.10 to 0.30 mm (0.00394 to 0.0118 in.) | |
| 1st gear thrust clearance | 0.10 to 0.25 mm (0.00394 to 0.00984 in.) | |
| 2nd gear thrust clearance | 0.10 to 0.25 mm (0.00394 to 0.00984 in.) | |
| 3rd gear thrust clearance | 0.10 to 0.25 mm (0.00394 to 0.00984 in.) | |
| 1st gear radial clearance | 0.009 to 0.056 mm (0.000355 to 0.00220 in.) | |
| 2nd gear radial clearance | 0.008 to 0.034 mm (0.000315 to 0.00133 in.) | |
| 3rd gear radial clearance | 0.008 to 0.034 mm (0.000315 to 0.00133 in.) | |
| Output shaft standard outside diameter | Journal A Journal B Journal C |
34.984 to 35.000 mm (1.3774 to 1.3779 in.) 37.984 to 38.000 mm (1.4955 to 1.4960 in.) 30.384 to 30.400 mm (1.1963 to 1.1968 in.) |
| Output shaft flange thickness | Standard | 4.80 to 5.20 mm (0.189 to 0.204 in.) |
| Minimum | 4.80 mm (0.189 in.) | |
| 1st gear bearing inner race thickness | Standard | 3.995 to 4.195 mm (0.158 to 0.165 in.) |
| Minimum | 3.995 mm (0.158 in.) | |
| 1st gear bearing inner race outside diameter | Standard | 38.985 to 39.000 mm (1.5349 to 1.5354 in.) |
| Minimum | 38.985 mm (1.5349 in.) | |
| No. 1 synchronizer ring standard clearance | for 1st Gear | 1.00 to 2.00 mm (0.0394 to 0.0787 in.) |
| for 2nd Gear | 1.00 to 2.00 mm (0.0394 to 0.0787 in.) | |
| No. 2 synchronizer ring standard clearance | 1.0 to 2.00 mm (0.0394 to 0.0787 in.) | |
| Reverse gear clearance | Standard | 0.15 to 0.35 mm (0.00591 to 0.0137 in.) |
| Maximum | 0.35 mm (0.0137 in.) | |
| No. 2 transmission hub sleeve standard clearance | 0.15 to 0.35 mm (0.00591 to 0.0137 in.) | |
| 1st gear inside diameter | Standard | 44.015 to 44.040 mm (1.7329 to 1.7338 in.) |
| Maximum | 44.040 mm (1.7338 in.) | |
| 2nd gear inside diameter | Standard | 44.015 to 44.040 mm (1.7329 to 1.7338 in.) |
| Maximum | 44.040 mm (1.7338 in.) | |
| 3rd gear inside diameter | Standard | 44.015 to 44.040 mm (1.7329 to 1.7338 in.) |
| Maximum | 44.040 mm (1.7338 in.) | |
| Clutch hub shaft snap ring standard clearance | 0.10 mm (0.00394 in.) or less | |
| Clutch hub shaft snap ring thickness | C-1 D D-1 E E-1 F F-1 |
1.75 to 1.80 mm (0.0689 to 0.0709 in.) 1.80 to 1.85 mm (0.0709 to 0.0728 in.) 1.85 to 1.90 mm (0.0728 to 0.0748 in.) 1.90 to 1.95 mm (0.0748 to 0.0768 in.) 1.95 to 2.00 mm (0.0768 to 0.0787 in.) 2.00 to 2.05 mm (0.0787 to 0.0807 in.) 2.05 to 2.10 mm (0.0807 to 0.0827 in.) |
| Output shaft bearing shaft snap ring standard clearance | 0.10 mm (0.00394 in.) or less | |
| Output shaft bearing shaft snap ring thickness | A B C D E F G H J K L |
2.67 to 2.72 mm (0.1052 to 0.1070 in.) 2.73 to 2.78 mm (0.1075 to 0.1094 in.) 2.79 to 2.84 mm (0.1099 to 0.1118 in.) 2.85 to 2.90 mm (0.1123 to 0.1141 in.) 2.91 to 2.96 mm (0.1146 to 0.1165 in.) 2.97 to 3.02 mm (0.1170 to 0.1188 in.) 3.03 to 3.08 mm (0.1193 to 0.1212 in.) 3.09 to 3.14 mm (0.1217 to 0.1236 in.) 3.15 to 3.20 mm (0.1241 to 0.1259 in.) 3.21 to 3.26 mm (0.1264 to 0.1283 in.) 3.27 to 3.32 mm (0.1288 to 0.1307 in.) |
| Counter shaft outside diameter | Standard | 25.984 to 26.000 mm (1.0230 to 1.0236 in.) |
| Minimum | 25.984 mm (1.0230 in.) | |
| No. 2 counter gear front bearing snap ring standard clearance | 0.1 mm (0.00393 in.) or less | |
| No. 2 counter gear front bearing snap ring thickness | 1 2 3 4 5 6 |
2.05 to 2.10 mm (0.0807 to 0.0827 in.) 2.10 to 2.15 mm (0.0827 to 0.0847 in.) 2.15 to 2.20 mm (0.0847 to 0.0866 in.) 2.20 to 2.25 mm (0.0866 to 0.0886 in.) 2.25 to 2.30 mm (0.0886 to 0.0906 in.) 2.30 to 2.35 mm (0.0906 to 0.0925 in.) |