1KD-FTV FUEL TORQUE SPECIFICATIONS

FUEL INJECTOR (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 nozzle holder clamp x Cylinder head 22 220 16
Nozzle leakage pipe assembly x Injector assembly for injector hollow screw 16 163 12
Nozzle leakage pipe assembly x Cylinder head for union bolt 13 127 9
Cylinder head cover sub-assembly x Cylinder head 9.0 92 80 in.*lbf
No. 2 cylinder head cover sub-assembly x Cylinder head cover sub-assembly for bolt A 18 184 13
for bolt B 8.0 82 71 in.*lbf
No. 2 nozzle leakage pipe assembly x Intake manifold for bolt A 21 214 15
for bolt B 13 130 9
No. 2 nozzle leakage pipe assembly x Cylinder head for union bolt 21 214 15
No. 3 nozzle leakage pipe x Intake manifold 13 130 9
No. 3 nozzle leakage pipe x No. 2 nozzle leakage pipe assembly for fuel check valve 32 321 23
No. 2 fuel pipe x Fuel supply pump for union bolt 21 214 15
No. 2 fuel pipe x No. 2 nozzle leakage pipe assembly for fuel check valve 32 321 23
No. 2 injection pipe clamp x Intake manifold 6.5 66 58 in.*lbf
No. 4 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
No. 1 fuel pipe x Injector holder for union bolt 30 306 22
No. 1 fuel pipe x Fuel pipe clamp, No. 2 water by-pass pipe sub-assembly and No. 2 cylinder head cover sub-assembly 6.5 66 58 in.*lbf
FUEL INJECTOR (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 nozzle holder clamp x Cylinder head 22 220 16
Nozzle leakage pipe assembly x Injector assembly for injector hollow screw 16 163 12
Nozzle leakage pipe assembly x Cylinder head for union bolt 13 127 9
Cylinder head cover sub-assembly x Cylinder head 9.0 92 80 in.*lbf
No. 2 cylinder head cover sub-assembly x Cylinder head cover sub-assembly for bolt A 18 184 13
for bolt B 8.0 82 71 in.*lbf
No. 4 injection pipe clamp x Intake manifold 5.0 51 44 in.*lbf
No. 4 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
No. 2 injection pipe clamp 5.0 51 44 in.*lbf
No. 3 injection pipe clamp x Intake manifold 5.0 51 44 in.*lbf
No. 1, No. 2 and No. 3 injection pipe sub-assembly x Injector assembly and Common rail assembly 35 357 26
FUEL SUPPLY PUMP (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
Fuel supply pump sub-assembly x Timing gear case 21 214 15
Fuel supply pump sub-assembly x Injection gear 64 650 47
No. 2 camshaft timing pulley flange x Pump drive shaft pulley 31 316 23
No. 1 injection pump protector x Cylinder block 29 296 21
No. 2 fuel pipe x Fuel supply pump for union bolt 21 214 15
No. 2 fuel pipe x No. 2 nozzle leakage pipe assembly for fuel check valve 32 321 23
FUEL SUPPLY PUMP (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Fuel supply pump sub-assembly x Timing gear case 21 214 15
Fuel supply pump sub-assembly x Supply pump gear 64 650 47
No. 2 camshaft timing pulley flange x Pump drive shaft pulley 31 316 23
No. 1 fuel supply pump protector x Cylinder block 29 296 21
Fuel inlet pipe sub-assembly x Fuel supply pump sub-assembly and Common rail assembly 35 357 26
Fuel pipe clamp 5.0 51 44 in.*lbf
Vane pump oil reservoir assembly x Body 8.0 82 71 in.*lbf
COMMON RAIL (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
Common rail assembly x Cylinder head 38 387 28
COMMON RAIL (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Common rail assembly x Cylinder head 38 387 28
No. 2 nozzle leakage pipe assembly x Intake manifold and Cylinder head for bolt 13 130 9
for union bolt 21 214 15
FUEL FILTER (for Engine Room Side)
Part Tightened N*m kgf*cm ft.*lbf
Fuel filter cover 3.4 35 30 in.*lbf
Fuel heater assembly x Fuel filter cap assembly w/ Fuel Heater 2.0 20 18 in.*lbf
Fuel filter assembly x Fuel filter bracket w/ Fuel Heater 18 184 13
w/ Clogging Switch 18 184 13
FUEL FILTER (for Fuel Tank Side)
Part Tightened N*m kgf*cm ft.*lbf
Fuel pump filter assembly x Fuel pump filter bracket 5.0 51 44 in.*lbf
SUCTION CONTROL VALVE
Part Tightened N*m kgf*cm ft.*lbf
Suction control valve assembly x Fuel supply pump assembly 9.0 92 80 in.*lbf
FUEL COOLER
Part Tightened N*m kgf*cm ft.*lbf
Fuel cooler x Floor 5.5 56 49 in.*lbf
INJECTOR DRIVER
Part Tightened N*m kgf*cm ft.*lbf
Injector driver bracket x Injector driver 2.0 20 18 in.*lbf
Injector driver bracket x Body w/o DPF 13 127 9
Injector driver bracket x Ground wire 8.0 82 71 in.*lbf
Injector driver bracket x Body w/ DPF 13 127 9
FUEL TANK (for 5 Door)
Part Tightened N*m kgf*cm ft.*lbf
No. 3 fuel tank protector x Fuel tank sub-assembly 5.0 51 44 in.*lbf
Fuel tank band x Body 40 408 30
No. 1 fuel tank protector sub-assembly x Body 20 204 15
FUEL TANK (for 3 Door)
Part Tightened N*m kgf*cm ft.*lbf
Fuel tank drain plug x Fuel tank sub-assembly 6.5 66 58 in.*lbf
Fuel tank filler pipe lower sub-assembly x Fuel tank sub-assembly 3.0 31 27 in.*lbf
Fuel sender gauge assembly x Fuel tank sub-assembly 1.5 15 13 in.*lbf
No. 1 fuel evaporation tube sub-assembly x Fuel tank sub-assembly 1.5 15 13 in.*lbf
Fuel tank vent tube sub-assembly x Fuel tank sub-assembly 3.5 36 31 in.*lbf
Fuel tank band x Body 40 408 30
No. 1 fuel tank protector sub-assembly x Body 20 204 15
FUEL SUB TANK
Part Tightened N*m kgf*cm ft.*lbf
Fuel tank vent tube assembly x Fuel sub tank sub-assembly 4.0 41 35 in.*lbf
Fuel tank band x Body 40 408 30
No. 2 fuel tank protector x Body 20 204 15
FUEL SENDER GAUGE ASSEMBLY (for Single Tank Type)
Part Tightened N*m kgf*cm ft.*lbf
Fuel sender gauge assembly x Fuel tank for 3 Door 1.5 15 13 in.*lbf
FUEL SENDER GAUGE ASSEMBLY (for Double Tank Type)
Part Tightened N*m kgf*cm ft.*lbf
Lead wire x Fuel tank vent tube assembly for Fuel Sub Tank 2.0 20 18 in.*lbf