1KD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

w/ DPF
Part Tightened N*m kgf*cm ft.*lbf
Front heater bracket x No. 1 viscous heater bracket 25 250 18
No. 1 timing belt idler x Timing gear cover 35 357 26
No. 1 timing belt tensioner x Timing gear cover 13 133 10
No. 1 timing belt cover x No. 2 timing belt cover 6.0 61 53 in.*lbf
Camshaft bearing cap x Cylinder head 19 194 14
Cylinder head x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
No. 2 timing belt cover x Cylinder head 10 102 7
Camshaft timing pulley x Camshaft 98 1000 72
Cylinder head cover x Cylinder head 9.0 92 80 in.*lbf
No. 3 vacuum transmitting pipe x Cylinder head 18 184 13
Crankshaft pulley x Crankshaft 365 3722 269
Crankshaft pulley cover x crankshaft 25 255 18
No. 1 engine hanger x Engine hanger 25 255 18
No. 2 engine hanger x Cylinder head 60 612 44
Front engine mounting insulator x No. 1 engine mounting bracket 76 755 56
Rear end plate x Cylinder block 8.0 82 71 in.*lbf
Pump impeller drive plate x Crankshaft 178 1815 131
Flywheel x Crankshaft 178 1815 131
Engine mounting insulator x Body 40 408 30
Rear engine mounting insulator x Transmission 65 663 48
Oil pan insulator x Transmission 18 178 13
Ground cable x Body 19 194 14
Wire harness protector x Body 8.0 82 71 in.*lbf
Engine wire x Battery positive cable 7.5 76 66 in.*lbf
Battery positive cable x Body 8.5 87 75 in.*lbf
Engine wire x No. 1 Engine room relay block 11 112 8
Water pipe and hose x water outlet 26 260 19
No. 1 engine cover bracket x Compressor elbow stay 21 214 15
Pressure feed tube x Vane pump 50 510 37
Cooler compressor x No. 1 cooler compressor bracket 25 250 18
No. 1 viscous heater bracket x Cylinder head 45 459 33
Viscous heater with magnet clutch x No. 1 viscous heater bracket 45 459 33
Battery hold down clamp x Stay 6.0 61 53 in.*lbf
Hood x Body for bolt A 13 133 10
for bolt B 18 184 13
Rear engine under cover x Body 29 296 21
Transmission under cover x Rear engine under cover 29 296 21
No. 1 engine under cover x Body 29 296 21
Front bumper lower cover x Front Bumper 8.0 82 71 in.*lbf
Service bolt x Idle gear 8.0 82 71 in.*lbf
Supply pump x Timing gear case 21 214 15
Injection gear x Supply pump 64 650 47
Rear engine oil seal retainer x Cylinder block 13 133 10
No. 2 balanceshaft driven gear x No. 2 balanceshaft 36 367 27
No. 2 balanceshaft x Timing gear case 13 133 10
No. 1 balanceshaft driven gear x No. 1 balanceshaft 36 367 27
No. 1 balanceshaft x Timing gear case 13 133 10
Timing gear case x Cylinder block for union bolt 16 163 12
for bolt A 10 102 7
for bolt B 13 133 10
Oil pan x Cylinder block 15 148 11
Oil strainer x Oil pan 8.0 82 71 in.*lbf
No. 2 oil pan x oil pan 9.0 92 80 in.*lbf
Supply pump x Timing gear case 21 214 15
No. 1 idle gear x Timing gear case 50 510 37
Oil check valve x Timing gear cover 10 102 7
Timing gear cover x Timing gear cover 13 133 10
Screw plug x Timing gear case 44 449 32
Water pump x Cylinder block 13 133 10
No. 1 front engine mounting bracket RH x Cylinder block 68 694 50
No. 1 front engine mounting bracket LH x Cylinder block 68 694 50
No. 1 oil pan cover x oil pan 9.0 92 80 in.*lbf
No. 1 vacuum transmitting pipe x Timing gear case for bolt 13 133 10
for nut 8.0 82 71 in.*lbf
Oil cooler cover x Cylinder block 13 133 10
No. 2 vacuum transmitting pipe x Cylinder block 13 133 10
Pump drive shaft pulley x No. 2 camshaft timing pulley flange 31 316 23
Intake air connector x Intake manifold 20 204 15
EGR cooler x Intake manifold 20 204 15
EGR cooler x Cylinder head 13 133 10
Air connector stay x Intake manifold 20 204 15
EGR valve adapter x Intake air connector 20 204 15
Water outlet x Cylinder head 19 194 14
Camshaft position sensor x Timing gear cover 8.5 87 75 in.*lbf
Crankshaft position sensor x Timing gear cover 8.5 87 75 in.*lbf
Oil pressure switching valve x Timing gear cover 10 102 7
Vane pump x Timing gear case 41 418 30
Vacuum pump x Timing gear cover 21 210 15
Engine oil level sensor x oil pan 8.0 82 71 in.*lbf
Water inlet x Cylinder block 13 133 10
No. 1 vacuum pipe x No. 2 cylinder block insulator 8.0 82 71 in.*lbf
No. 3 vacuum transmitting pipe x Cylinder head 18 184 13
No. 2 engine cover bracket x Cylinder head 23 235 17
No. 5 water by-pass pipe x Cylinder block 10 102 7
No. 2 water by-pass pipe x No. 2 engine cover bracket 19 194 14
No. 2 water by-pass pipe x Compressor elbow stay 10 102 7
No. 1 vacuum pipe x No. 2 cylinder block insulator 8.0 82 71 in.*lbf
No. 1 fuel pipe x Air connector stay 6.5 66 58 in.*lbf
No. 1 fuel pipe x No. 2 cylinder head cover 6.5 66 58 in.*lbf
No. 1 fuel pipe x No. 2 water by-pass pipe 6.5 66 58 in.*lbf
No. 1 fuel pipe x Injector holder 30 306 22
No. 1 compressor mounting bracket x Cylinder block 21 214 15
No. 2 idle pulley x No. 1 compressor mounting bracket 50 510 37
Idle pulley x No. 1 compressor mounting bracket 50 510 37
Generator bracket x Timing gear case 21 214 15
Generator x No. 1 compressor mounting bracket 62 632 46
Generator x Generator bracket 21 214 15
Stud bolt A, D x Cylinder head 5.0 51 44 in.*lbf
Stud bolt B x Cylinder head 7.0 71 62 in.*lbf
Stud bolt C x Cylinder head 15 153 11
Stud bolt D x Cylinder head 26 265 19
No. 1 straight screw plug x Cylinder head 25 255 18
No. 1 oil nozzle x Cylinder block 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°
w/o DPF
Part Tightened N*m kgf*cm ft.*lbf
Front heater bracket x No. 1 viscous heater bracket 25 250 18
No. 1 timing belt idler x Timing gear cover 35 357 26
No. 1 timing belt tensioner x Timing gear cover 13 133 10
No. 1 timing belt cover x No. 2 timing belt cover 6.0 61 53 in.*lbf
Camshaft bearing cap x Cylinder head 19 194 14
Cylinder head x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
No. 2 timing belt cover x Cylinder head 10 102 7
Camshaft timing pulley x Camshaft 98 1000 72
Cylinder head cover x Cylinder head 9.0 92 80 in.*lbf
No. 3 vacuum transmitting pipe x Cylinder head 18 184 13
Crankshaft pulley x Crankshaft 365 3722 269
No. 1 engine hanger x Engine hanger 25 255 18
No. 2 engine hanger x Cylinder head 60 612 44
Front engine mounting insulator x No. 1 engine mounting bracket 76 755 56
Rear end plate x Cylinder block 8.0 82 71 in.*lbf
Pump impeller drive plate x Crankshaft 178 1815 131
Flywheel x Crankshaft 178 1815 131
Engine mounting insulator x Body 40 408 30
Rear engine mounting insulator x Transmission 65 663 48
Oil pan insulator x Transmission 18 178 13
Ground cable x Body 19 194 14
Wire harness protector x Body 8.0 82 71 in.*lbf
Engine wire x Battery positive cable 7.5 76 66 in.*lbf
Battery positive cable x Body 8.5 87 75 in.*lbf
Engine wire x Injector driver bracket 8.0 82 71 in.*lbf
Engine wire x No. 1 Engine room relay block 11 112 8
Pressure feed tube x Vane pump 50 510 37
Cooler compressor x No. 1 cooler compressor bracket 25 250 18
No. 1 viscous heater bracket x Cylinder head 45 459 33
Viscous heater with magnet clutch x No. 1 viscous heater bracket 45 459 33
Battery hold down clamp x Stay 6.0 61 53 in.*lbf
Hood x Body for bolt A 13 133 10
for bolt B 18 184 13
Rear engine under cover x Body 29 296 21
Transmission under cover x Rear engine under cover 29 296 21
No. 1 engine under cover x Body 29 296 21
Front bumper lower cover x Front Bumper 8.0 82 71 in.*lbf
Service bolt x Idle gear 8.0 82 71 in.*lbf
Supply pump x Timing gear case 21 214 15
Injection gear x Supply pump 64 653 47
Rear engine oil seal retainer x Cylinder block 13 133 10
No. 2 balanceshaft driven gear x No. 2 balanceshaft 36 367 27
No. 2 balanceshaft x Timing gear case 13 133 10
No. 1 balanceshaft driven gear x No. 1 balanceshaft 36 367 27
No. 1 balanceshaft x Timing gear case 13 133 10
Timing gear case x Cylinder block for union bolt 16 163 12
for bolt 13 133 10
Screw plug x Timing gear case 44 449 32
Oil pan x Cylinder block 15 148 11
Oil strainer x Oil pan 8.0 82 71 in.*lbf
No. 2 oil pan x oil pan 9.0 92 80 in.*lbf
No. 1 idle gear x Timing gear case 50 510 37
Timing gear cover x Timing gear cover 13 133 10
Water pump x Cylinder block 13 133 10
No. 1 front engine mounting bracket RH x Cylinder block 68 694 50
No. 1 front engine mounting bracket LH x Cylinder block 68 694 50
No. 1 vacuum pipe x No. 2 cylinder block insulator 8.0 82 71 in.*lbf
No. 1 oil pan cover x oil pan 9.0 92 80 in.*lbf
No. 1 vacuum transmitting pipe x Timing gear case for bolt 13 133 10
for nut 8.0 82 71 in.*lbf
Oil cooler cover x Cylinder block 13 133 10
No. 2 vacuum transmitting pipe x Cylinder block 13 133 10
No. 3 vacuum transmitting pipe x Cylinder head 13 133 10
No. 1 injection pump protector x Cylinder block 29 296 21
Pump drive shaft pulley x No. 2 camshaft timing pulley flange 31 316 23
Common rail x Cylinder head 38 387 28
Fuel inlet pipe x Common rail 35 357 26
Fuel inlet pipe x Injector 35 357 26
Manifold stay x Intake manifold 19 194 14
Glow plug x Cylinder head 13 133 10
No. 1 glow plug connector x Glow plug 2.2 22 19 in.*lbf
Water outlet x Cylinder head 19 194 14
No. 2 EGR hole cover plate x Cylinder head 13 133 10
Camshaft position sensor x Timing gear cover 8.5 87 75 in.*lbf
Crankshaft position sensor x Timing gear cover 8.5 87 75 in.*lbf
Vane pump x Timing gear case 41 418 30
Vacuum pump x Timing gear cover 21 210 15
Timing gear cover insulator x Timing gear case 8.0 82 71 in.*lbf
Engine oil level sensor x oil pan 8.0 82 71 in.*lbf
No. 2 water by-pass pipe x Cylinder block 8.0 82 71 in.*lbf
Water inlet x Cylinder block 13 133 10
Compressor elbow stay x Cylinder head 19 194 14
No. 2 cylinder head cover x Cylinder head cover for bolt A 18 184 13
for bolt B 8.0 82 71 in.*lbf
No. 1 compressor mounting bracket x Cylinder block 21 214 15
Generator bracket x Timing gear case 21 214 15
Generator x No. 1 compressor mounting bracket 62 632 46
Generator x Generator bracket 21 214 15
Stud bolt A, D x Cylinder head 5.0 51 44 in.*lbf
Stud bolt B x Cylinder head 7.0 71 62 in.*lbf
Stud bolt C x Cylinder head 15 153 11
Stud bolt D x Cylinder head 26 265 19
No. 1 straight screw plug x Cylinder head 25 255 18
No. 1 oil nozzle x Cylinder block 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°