1KD-FTV INTAKE / EXHAUST TORQUE SPECIFICATIONS

Intake Manifold (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
Intake manifold x Cylinder head 29 296 21
Vacuum control valve set x Intake manifold 20 204 15
Intake pipe stay x Intake manifold 23 235 17
Intake manifold x Intake air connector 20 204 15
Wire harness x cylinder head for LHD 22 219 16
Wire harness x Intake air connector 13 131 9
Gas filter bracket x Intake air connector 8.0 82 71 in.*lbf
Throttle body bracket x Intake air connector and Intake manifold 20 204 15
Emission control valve bracket x Throttle body bracket 13 133 10
Intake Manifold (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Intake manifold x Cylinder head 29 296 21
Intake manifold insulator x Intake manifold 8.0 82 71 in.*lbf
Vacuum control valve set x Intake manifold 20 204 15
Intake pipe stay x Intake manifold 23 235 17
Manifold stay with vacuum switching valve x Intake manifold and Cylinder block 19 194 14
Exhaust Manifold w/ Turbocharger (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 turbo water pipe sub-assembly x Turbocharger sub-assembly for bolt 8.0 82 71 in.*lbf
for nut 12 122 9
Exhaust manifold x Cylinder head 40 408 30
Turbocharger sub-assembly x Exhaust manifold 52 530 38
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly 13 133 10
Turbo oil inlet pipe sub-assembly x Cylinder block for union bolt 26 265 19
for bolt 12 122 9
Turbocharger stay x Turbocharger sub-assembly and Cylinder block 38 387 28
Turbine outlet elbow x Turbocharger sub-assembly 30 306 22
No.4 water by-pass pipe x Turbine outlet elbow 30 306 22
Fuel pipe clamp x Injector holder 10 102 7
No. 1 exhaust manifold heat insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Exhaust manifold 12 122 9
Compressor inlet elbow x Turbocharger sub-assembly 19 194 14
Wire harness clamp bracket x Cylinder block 51 520 38
Engine oil level dipstick guide x Compressor elbow stay 8.0 82 71 in.*lbf
Ventilation pipe x Cylinder head cover 20 204 15
No. 1 fuel pipe x No. 2 water by-pass pipe sub-assembly 6.5 66 58 in.*lbf
No. 1 fuel pipe x Fuel pipe clamp 6.5 66 58 in.*lbf
No. 1 fuel pipe x Injector holder 30 306 22
No. 2 turbine outlet elbow x Turbine outlet elbow 30 306 22
Turbine outlet elbow stay x No. 2 turbine outlet elbow and Cylinder block 45 459 33
No. 2 exhaust manifold heat insulator x Turbine outlet elbow 13 133 10
Heater hose and pipe x Body 5.4 55 48 in.*lbf
Compressor outlet elbow x Compressor elbow stay and Turbocharger sub-assembly for bolt 20 204 15
for hose clamp 6.5 66 58 in.*lbf
Wire harness bracket x Compressor outlet elbow 8.0 82 71 in.*lbf
Air cleaner case sub-assembly x Body 12 122 9
No. 1 air cleaner hose x Compressor inlet elbow and Air cleaner cap 5.0 51 44 in.*lbf
Air cleaner case sub-assembly x Body 12 122 9
No. 1 air cleaner hose x Air cleaner sub-assembly x Compressor inlet elbow 5.0 51 71 in.*lbf
Exhaust Manifold w/ Turbocharger (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 turbo water pipe sub-assembly x Turbocharger sub-assembly for bolt 8.0 82 71 in.*lbf
for nut 12 122 9
Exhaust manifold x Cylinder head 40 408 30
Turbocharger sub-assembly x Exhaust manifold 52 530 38
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly 13 133 10
Turbo oil inlet pipe sub-assembly x Cylinder block for union bolt 26 265 19
for bolt 12 122 9
Turbocharger stay x Turbocharger sub-assembly and Cylinder block 38 387 28
Turbine outlet elbow x Turbocharger sub-assembly 39 398 29
No. 1 exhaust manifold heat insulator x Exhaust manifold 12 122 9
No. 1 turbo insulator x Exhaust manifold 12 122 9
Compressor inlet elbow x Turbocharger sub-assembly 19 194 14
Wire harness bracket x Cylinder block 8.0 82 71 in.*lbf
Engine oil level dipstick guide x Compressor elbow stay and Water inlet 8.0 82 71 in.*lbf
Ventilation pipe x Cylinder head cover 20 204 15
Compressor outlet elbow x Compressor elbow stay and Turbocharger sub-assembly for bolt 20 204 15
for hose clamp 6.5 66 58 in.*lbf
Wire harness bracket x Compressor outlet elbow 8.0 82 71 in.*lbf
Air cleaner case sub-assembly x Body 12 122 9
No. 1 air cleaner hose x Compressor inlet elbow and Air cleaner cap 5.0 51 44 in.*lbf
Intercooler
Part Tightened N*m kgf*cm ft.*lbf
Intercooler assembly x Radiator assembly 11 112 8
Exhaust Pipe (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
Upper monolithic converter protector x Lower monolithic converter protector 11 107 8
Exhaust pipe clamp sub-assembly x Front exhaust pipe assembly 11 107 8
No. 3 wiring harness clamp bracket x Front exhaust pipe assembly 18 184 13
Exhaust pipe clamp sub-assembly x Front exhaust pipe assembly 11 107 8
No. 3 exhaust pipe support bracket x No. 3 frame crossmember sub-assembly 19 194 14
No. 2 exhaust pipe support bracket x Body 19 194 14
No. 1 exhaust pipe heat insulator x Center exhaust pipe assembly 8.5 87 75 in.*lbf
Exhaust pipe damper x Center exhaust pipe assembly 19 194 14
Front exhaust pipe assembly x No. 2 turbine outlet elbow 54 554 40
Center exhaust pipe assembly x Front exhaust pipe assembly 43 438 32
Tailpipe assembly x Center exhaust pipe assembly 48 489 35
Exhaust Pipe (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Front exhaust pipe assembly x Turbine outlet elbow 54 554 40
Center exhaust pipe assembly x Front exhaust pipe assembly 43 438 32
Tailpipe assembly x Center exhaust pipe assembly 48 489 35