AUTOMATIC TRANSMISSION UNIT REASSEMBLY


  1. BEARING POSITION

    A00JW15E01
    Bearing Diameter
    Mark

    Front Race Diameter

    Inside/Outside

    Thrust Bearing Diameter

    Inside/Outside

    Rear Race Diameter

    Inside/Outside
    A 28.45 mm (1.12 in.)/29.9 to 30.1 mm (1.18 to 1.19 in.) 29.0 to 29.25 mm (1.14 to 1.15 in.)/50.04 to 50.34 mm (1.97 to 1.98 in.) -
    B 33.0 to 33.25 mm (1.30 to 1.31 in.)/49.9 to 50.4 mm (1.96 to 1.98 in.) 31.45 to 31.70 mm (1.24 to 1.25 in.)/49.1 to 49.4 mm (1.93 to 1.94 in.) -
    C 37.1 to 37.3 mm (1.46 to 1.47 in.)/58.70 to 58.95 mm (2.31 to 2.32 in.) 33.75 to 33.85 mm (1.329 to 1.333 in.)/49.8 to 50.3 mm (1.96 to 1.98 in.) -
    D 36.5 to 37 mm (1.44 to 1.46 in.)/50.75 to 50.95 mm (2.00 to 2.01 in.) 33.55 to 33.80 mm (1.32 to 1.33 in.)/47.62 to 47.87 mm (1.87 to 1.88 in.) -
    E 25.98 mm (1.02 in.)/48.87 mm (1.92 in.) 25.94 to 26.07 mm (1.02 to 1.03 in.)/46.62 to 46.87 mm (1.84 to 1.85 in.) 26.5 to 27.0 mm (1.04 to 1.06 in.)/47.02 mm (1.85 in.)
    F - 35 to 35.3 mm (1.38 to 1.39 in.)/50.50 to 53.75 mm (2.11 to 2.12 in.) 34 to 34.5 mm (1.34 to 1.36 in.)/48.5 to 49 mm (1.91 to 1.93 in.)
    G 33.55 to 33.80 mm (1.32 to 1.33 in.)/47.3 to 47.8 mm (1.86 to 1.88 in.) 35.45 to 35.61 mm (1.396 to 1.402 in.)/47.62 to 47.87 mm (1.87 to 1.88 in.) -
    H 28.5 mm (1.12 in.)/44.2 mm (1.74 in.) 28.5 mm (1.12 in.)/44.2 mm (1.74 in.) -
    I - 39.38 mm (1.55 in.)/57.94 to 58.36 mm (2.28 to 2.30 in.) -

  2. FIX TRANSMISSION CASE

    A00JYPQE01

    1. Install the transmission case to an overhaul attachment.

  3. INSTALL NO. 1 FIRST AND REVERSE BRAKE PISTON

    A00JXTJE10
    Text in Illustration
    *1 No. 1 First and Reverse Brake Piston
    *2 Reaction Sleeve

    1. Coat 2 new O-rings with ATF and install them to the No. 1 brake piston.

    2. Coat a new O-ring with ATF and install it to the reaction sleeve.

    3. Install the No. 1 brake piston to the reaction sleeve.

    4. A00JTV7E04
      Text in Illustration
      *1 No. 1 First and Reverse Brake Piston
      *2 Reaction Sleeve

      With the No. 1 brake piston underneath (the rear side), install the brake reaction sleeve and No. 1 brake piston to the transmission case.

      Note

      Be careful not to damage the O-rings.

  4. INSTALL NO. 2 FIRST AND REVERSE BRAKE PISTON


    1. Coat a new O-ring with ATF and install it to the brake piston.

    2. A00JZFWE09
      Text in Illustration
      *1 No. 2 First and Reverse Brake Piston

      With the spring seat of the piston facing upward (the front side), install the piston to the transmission case.

      Note

      Be careful not to damage the O-ring.

  5. INSTALL FIRST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

    A00JXR9E01

    1. Install the No. 2 brake return spring to the brake piston.

    2. A00JYORE05

      Place SST on the brake return spring and compress the brake return spring.

      SST
      09350-30020   ( 09350-07050 )

    3. Using SST, install the snap ring. Make sure the end gap of the snap ring is not aligned with a spring retainer claw.

      SST
      09350-30020   ( 09350-07070 )
      Text in Illustration
      *1 Snap Ring
      *2 Retainer Claw

  6. INSPECT PISTON OPERATION OF FIRST AND REVERSE BRAKE

    A00JWR9E02

    1. Make sure the first and reverse brake pistons move smoothly when compressed air is applied to the transmission case.

  7. INSTALL LEAF SPRING

    A00K21ZE01

  8. INSTALL REAR PLANETARY RING GEAR FLANGE

    A00JW2AE01

    1. Install the ring gear flange to the rear planetary ring gear.

    2. Using a screwdriver, install the snap ring.

    3. A00JXS9E01
      Text in Illustration
      *1 Bearing H
      *2 Bearing Race H

      Coat the bearing and bearing race with petroleum jelly and install them to the rear planetary ring gear.

      Races and Bearing Diameter
      Item Inside Outside
      Bearing H 28.5 mm (1.12 in.) 44.2 mm (1.74 in.)
      Bearing Race H 28.5 mm (1.12 in.) 44.2 mm (1.74 in.)
    4. A00K19RE01

      Coat the No. 2 planetary carrier thrust washer with petroleum jelly.

    5. Install the thrust washer to both sides of the planetary gear.

      Tech Tips

      Make sure that the tabs of the washer fit into the cutout portions of the planetary gear.

  9. INSTALL NO. 2 1-WAY CLUTCH

    A00K04WE01

    1. Install the 1-way clutch to the planetary gear.

      Tech Tips

      Make sure that the open ends of the guides of the 1-way clutch are facing upward.

      Text in Illustration
      *1 Open End
      *2 Guide
    2. A00K17PE01

      Using a screwdriver, install the snap ring.

    3. A00JXGEE01

      While turning the 1-way clutch inner race counterclockwise, install the 1-way clutch inner race to the planetary gear.

  10. INSPECT NO. 2 1-WAY CLUTCH

    A00JY6BE04

    1. Hold the planetary gear and turn the 1-way clutch inner race. Check that the 1-way clutch inner race can be turned counterclockwise freely and locks when turned clockwise.

      Text in Illustration
      A00JWY4 Lock
      A00JYOS Free

  11. INSTALL REAR PLANETARY GEAR ASSEMBLY

    A00JU8EE01

    1. Coat the No. 1 planetary carrier thrust washer with petroleum jelly.

    2. Install the thrust washer to the planetary gear.

      Tech Tips

      Make sure that the tabs of the washer fit to the cutout portions of the planetary gear.

    3. A00JWC1E01

      Install the rear planetary gear to the rear planetary ring gear.

  12. INSTALL PLANETARY OUTPUT SHAFT OIL SEAL RING

    A00K16LE01

    1. Coat the oil seal ring with ATF and install it to the output shaft.

      Tech Tips

      After installing the oil seal ring, check that it rotates smoothly.

      Note

      Do not expand the ring excessively.

  13. INSTALL OUTPUT SHAFT

    A00JVU3E01

    1. Install the output shaft to the rear planetary gear flange.

  14. INSTALL SECOND BRAKE PISTON

    A00JWXDE01

    1. Coat 2 new O-rings with ATF, and install them on the second brake piston.

    2. Being careful not to damage the O-rings, and press the second brake piston to the second brake drum with both hands.

  15. INSTALL SECOND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    A00JZ1DE04

    1. Install the piston return spring.

    2. Install the second brake piston return spring seat.

    3. A00JXSVE01

      Place SST on the spring retainer and compress the return spring with a press.

      SST
      09350-30020   ( 09350-07040 )

      CAUTION:

      Do not deform the spring sheet. Stop compressing when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove.

    4. Using a snap ring expander, install the snap ring.

      Note

      Do not expand the snap ring excessively.

  16. INSPECT SECOND BRAKE PISTON

    A00JU4RE01

    1. Check that the second brake piston moves smoothly when applying compressed air to and releasing low-pressure compressed air from the second brake drum.

  17. INSTALL NO. 4 PLANETARY CARRIER THRUST WASHER

    A00JYLFE01

    1. Coat the thrust washer with petroleum jelly and install it.

      Tech Tips

      Make sure that the cutout portions of the thrust washer fit onto the teeth of the spring retainer.

  18. INSTALL FIRST AND REVERSE BRAKE DISC SET

    A00JW7BE01
    Text in Illustration
    *1 Flange
    *2 Disc
    *3 Plate

    1. Install the flange with the rounded edge facing upward.

    2. Install the 6 discs and 6 plates.

      Install in order
      *1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3

  19. INSTALL OUTPUT SHAFT WITH REAR PLANETARY GEAR, NO. 2 1-WAY CLUTCH, FIRST AND REVERSE BRAKE DISC SET AND SECOND BRAKE DRUM

    A00JZZX

    1. Coat the bearing with petroleum jelly and install it to the case.

      Bearing Diameter
      Item Inside Outside
      Bearing I 39.38 mm (1.55 in.) 57.94 to 58.36 mm (2.28 to 2.30 in.)

      Note

      Make sure the bearing is installed facing the proper direction.

    2. A00K1WUE01

      Align the teeth on the flange, discs and plates.

    3. A00K26LE01

      Install the 2nd brake drum to the planetary gear with the snap ring facing upward.

      Note

      Make sure the oil hole in the drum faces towards the lower side of the transmission case (the side where the valve body is installed).

    4. A00JUPWE04

      Align the teeth of the planetary gear assembly, indicted by A in the illustration, with the splines of the transmission case, indicated by B in the illustration.

    5. A00JTZZE01

      Install the assembled planetary gear.

    6. A00JYGCE04
      Text in Illustration
      *1 Wooden Block

      Place the output shaft on wooden blocks.

    7. A00JYXQE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  20. SELECT FIRST AND REVERSE BRAKE FLANGE

    A00K1OTE01

    1. Using a feeler gauge, measure the clearance between the plate and second brake drum.

      Standard clearance
      0.70 to 1.22 mm (0.0276 to 0.0480 in.)

      If the clearance is not as specified, select another flange.

      If the clearance is not as specified, select a flange of an appropriate thickness from the table below so that the measured value is within the standard range.

      Flange Thickness
      Mark Thickness
      55 3.94 to 4.06 mm (0.155 to 0.160 in.)
      54 4.14 to 4.26 mm (0.163 to 0.168 in.)
      53 4.34 to 4.46 mm (0.171 to 0.176 in.)
      52 4.54 to 4.66 mm (0.179 to 0.183 in.)
      51 4.74 to 4.86 mm (0.187 to 0.191 in.)
      50 4.92 to 5.08 mm (0.194 to 0.200 in.)
      66 5.10 to 5.30 mm (0.201 to 0.209 in.)
      67 5.30 to 5.50 mm (0.209 to 0.217 in.)

  21. INSTALL SECOND BRAKE PISTON SLEEVE

    A00JZTJE01

  22. INSTALL BRAKE DRUM GASKET

    A00JXHIE01

    1. Coat a new gasket with ATF and install it.

  23. INSTALL NO. 1 1-WAY CLUTCH ASSEMBLY

    A00JWZJE01

    1. Install the thrust washer to the second brake piston return spring.

    2. A00JUNSE03

      Install the 1-way clutch as shown in the illustration.

  24. INSTALL SECOND BRAKE DISC SET

    A00JZCUE10

    1. Install the 1.8 mm (0.0709 in.) thick plate with the rounded edge of the plate facing the discs.

    2. Install the 5 discs, 4 2.5 mm (0.0984 in.) thick plates and flange.

      Install in order
      *1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *4
      Text in Illustration
      *1 1.8 mm (0.0709 in.) Thick Plate
      *2 Disc
      *3 2.5 mm (0.0984 in.) Thick Plate
      *4 Flange
    3. A00JY7GE01

      Using a screwdriver, install the snap ring.

  25. INSPECT SECOND BRAKE

    A00JWDYE01

    1. Using a feeler gauge, measure the clearance between the snap ring and flange.

      Standard clearance
      0.62 to 1.98 mm (0.0244 to 0.0780 in.)

      If the clearance is not as specified, inspect the discs.

  26. INSTALL SUN GEAR INPUT DRUM SHAFT SNAP RING

    A00JZUZE01

    1. Using a screwdriver, install the snap ring to the planetary sun gear.

  27. INSTALL SUN GEAR INPUT DRUM

    A00JXY2E01

    1. Place the planetary sun gear onto a wooden block or similar object.

    2. Install the input drum to the planetary sun gear.

    3. A00JZA8E01

      Using snap ring pliers, install the snap ring.

  28. INSTALL SUN GEAR SHAFT OIL SEAL RING

    A00JUJVE01

    1. Coat the 2 oil seal rings with ATF.

    2. Install the 2 oil seal rings to the planetary sun gear.

      Tech Tips

      After installing the oil seal rings, check that they rotate smoothly.

      Note

      Do not expand the ring excessively.

  29. INSTALL NO. 1 1-WAY CLUTCH THRUST WASHER

    A00K1ACE01

    Tech Tips

    Make sure that the tabs of the washer fit into the holes in the sun gear input drum.

  30. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY WITH SUN GEAR INPUT DRUM

    A00JWGFE01

    1. While turning the sun gear clockwise, install it to the 1-way clutch.

      Tech Tips

      Confirm that the thrust washer is installed correctly.

  31. INSTALL FRONT PLANETARY GEAR ASSEMBLY

    A00JU4BE04

    1. Coat the bearing and bearing race with petroleum jelly and install them to the planetary gear.

      Bearing and Bearing Race Diameter
      Item Inside Outside
      Bearing Race G 33.55 to 33.80 mm (1.32 to 1.33 in.) 47.3 to 47.8 mm (1.86 to 1.88 in.)
      Bearing G 35.45 to 35.61 mm (1.396 to 1.402 in.) 47.62 to 47.87 mm (1.87 to 1.88 in.)
      Text in Illustration
      *1 Bearing Race G
      *2 Bearing G

      Note

      Make sure the bearing and race are installed facing the proper directions.

    2. A00JVU7E01

      Install the planetary gear to the sun gear input drum.

    3. A00JULHE03

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

    4. Remove the wooden blocks from under the output shaft.

    5. A00JZMZ

      Coat the bearing race with petroleum jelly and install it to the planetary gear.

      Bearing Race Diameter
      Item Inside Outside
      Bearing Race F 34 to 34.5 mm (1.34 to 1.36 in.) 48.5 to 49 mm (1.91 to 1.93 in.)

      Note

      Be careful to the installation direction of the bearing race.

  32. INSTALL SECOND COAST BRAKE BAND ASSEMBLY

    A00K0HJE01

    1. Install the brake band to the case.

    2. A00JUKOE01

      Install the pin to the brake band as shown in the illustration.

    3. Install the E-ring to the pin.

  33. INSTALL INPUT SHAFT OIL SEAL RING

    A00K0HHE01

    1. Coat the 3 oil seal rings with ATF.

    2. Squeeze the ends of the 3 oil seal rings together, and then install them to the forward clutch drum groove.

      Note

      Do not expand the rings excessively.

      Tech Tips

      After installing the oil seal rings, check that they rotate smoothly.

  34. INSTALL FRONT CLUTCH PISTON SUB-ASSEMBLY

    A00JYPXE04

    1. Coat 2 new O-rings with ATF and install them to the forward clutch piston.

      Text in Illustration
      *1 O-Ring

    2. Coat a new O-ring with ATF and install it to the forward clutch drum.

    3. A00JYN0E01

      Press the clutch piston into the forward clutch drum with both hands to install it.

      Note

      Be careful not to damage the O-ring.

  35. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

    A00JTSYE04

    1. Install the piston return spring.

    2. A00JVVPE03

      Place SST on the spring retainer, compress the return spring with a press, and then install the snap ring.

      SST
      09350-30020   ( 09350-07040, 09350-07070 )

      Note

      Make sure the end gap of the snap ring is not aligned with the spring retainer claw.

  36. INSTALL FORWARD CLUTCH DISC SET

    A00K19QE01

    1. Install the cushion plate.

    2. A00JVBEE02
      Text in Illustration
      *1 Plate
      *2 Disc
      *3 Flange

      Install the 6 plates, 6 discs and flange.

      Install in order
      *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *3
    3. A00JUIME01

      Using a screwdriver, install the snap ring.

      Note

      Make sure the end gap of the snap ring is not aligned with the cutout portion of the forward clutch drum.

  37. SELECT FORWARD CLUTCH FLANGE

    A00JYXCE04

    1. Using SST and a dial indicator, measure the moving distance (A) of the clutch flange at both ends across the diameter while applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi))

      SST
      09350-30020   ( 09350-06120 )
      Standard moving distance (A)
      0.60 to 1.00 mm (0.0236 to 0.0394 in.)

      If the moving distance (A) is not as specified, select a flange of an appropriate thickness from the table below so that the measured value is within the standard range.

      Flange Thickness
      Mark Thickness
      90 2.95 to 3.05 mm (0.116 to 0.120 in.)
      91 3.15 to 3.25 mm (0.124 to 0.128 in.)
      92 3.35 to 3.45 mm (0.132 to 0.136 in.)
      93 3.55 to 3.65 mm (0.140 to 0.144 in.)
      94 3.75 to 3.85 mm (0.148 to 0.152 in.)
      95 3.95 to 4.05 mm (0.156 to 0.159 in.)
      96 4.15 to 4.25 mm (0.163 to 0.167 in.)
      97 4.35 to 4.45 mm (0.171 to 0.175 in.)

  38. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY

    A00JYUCE04

    1. Coat 2 new O-rings with ATF and install them to the direct clutch piston.

      Text in Illustration
      *1 O-Ring
    2. A00JUBRE01

      Press the clutch piston into the clutch drum with both hands to install it.

      Note

      Be careful not to damage the O-rings.

  39. INSTALL DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

    A00JWC6E05

    1. A00JY6NE04

      Place SST on the spring retainer and compress the return spring with a press.

      SST
      09350-30020   ( 09350-07040 )

    2. Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note

      Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

  40. INSTALL DIRECT CLUTCH DISC SET

    A00JYAXE01

    1. Install the 3 plates and 3 discs.

    2. Install the flange with the flat end facing downward.

      Install in order
      *1 - *2 - *1 - *2 - *1 - *2 - *3
      Text in Illustration
      *1 Plate
      *2 Disc
      *3 Flange
    3. A00K0B3E01

      Using a screwdriver, install the snap ring.

      Note

      Make sure the end gap of the snap ring is not aligned with the cutout portion of the direct clutch drum.

  41. SELECT DIRECT CLUTCH FLANGE

    A00K0NUE01

    1. Place the direct clutch to the overdrive support.

    2. A00JTNXE03

      Using SST and a dial indicator, measure the moving distance (A) of the clutch flange at both ends across the diameter while applying and releasing compressed air (186 to 206 kPa (1.9 to 2.1 kgf/cm2, 27 to 30 psi)).

      SST
      09350-30020   ( 09350-06120 )
      Standard moving distance (A)
      0.40 to 0.70 mm (0.0157 to 0.0276 in.)

      If the moving distance (A) is not as specified, select a flange of an appropriate thickness from the table below so that the measured value is within the standard range.

      Flange Thickness
      Mark Thickness
      53 3.25 to 3.35 mm (0.128 to 0.132 in.)
      54 3.35 to 3.45 mm (0.132 to 0.136 in.)
      55 3.45 to 3.55 mm (0.136 to 0.140 in.)
      56 3.55 to 3.65 mm (0.140 to 0.144 in.)
      57 3.65 to 3.75 mm (0.144 to 0.148 in.)
      58 3.75 to 3.85 mm (0.148 to 0.152 in.)

  42. INSTALL DIRECT CLUTCH ASSEMBLY

    A00JX0TE06

    1. Install the bearing and thrust washer to the forward clutch.

      Bearing Diameter
      Item Inside Outside
      Bearing D 33.55 to 33.80 mm (1.32 to 1.33 in.) 47.62 to 47.87 mm (1.87 to 1.88 in.)
      Text in Illustration
      *1 Bearing D
      *2 Thrust Washer
    2. A00JXOWE03

      Install the direct clutch to the forward clutch.

  43. INSTALL FRONT PLANETARY RING GEAR SUB-ASSEMBLY

    A00JZQ6E03

    1. Coat the bearing race and bearing with petroleum jelly and install them to the forward clutch.

      Bearing Diameter
      Item Inside Outside
      Bearing Race E 25.98 mm (1.02 in.) 48.87 mm (1.92 in.)
      Bearing E 25.94 to 26.07 mm (1.02 to 1.03 in.) 46.62 to 46.87 mm (1.84 to 1.85 in.)
      Text in Illustration
      *1 Bearing Race E
      *2 Bearing E

      Note

      Make sure the bearing and race are installed facing the proper directions.

    2. A00JU9FE04

      Coat the bearing race with petroleum jelly and install it to the front planetary ring gear.

      Bearing Race Diameter
      Item Inside Outside
      Bearing Race E 26.5 to 27.0 mm (1.04 to 1.06 in.) 47.02 mm (1.85 in.)

      Note

      Make sure the bearing race is installed facing the proper directions.

    3. A00JX6ZE01

      Align the teeth of the discs in the forward clutch.

    4. A00JYAKE04

      Align the splines of the planetary ring gear with the teeth of the discs and install the planetary ring gear to the forward clutch.

  44. INSTALL DIRECT CLUTCH ASSEMBLY WITH FORWARD CLUTCH ASSEMBLY

    A00K1HWE03

    1. Coat the bearing with petroleum jelly and install it to the ring gear.

      Bearing Diameter
      Item Inside Outside
      Bearing F 35 to 35.3 mm (1.38 to 1.39 in.) 50.50 to 53.75 mm (2.11 to 2.12 in.)
      Text in Illustration
      *1 Bearing F

      Note

      Make sure the bearing is installed facing the proper directions.

    2. A00JZ37E01

      Install the assembled direct clutch, forward clutch and front planetary ring gear to the transmission case.

    3. A00K104E01

      Using a vernier caliper, measure the distance between the sun gear input drum and direct clutch drum as shown in the illustration.

      Standard distance
      5.3 to 7.3 mm (0.209 to 0.287 in.)

      If the distance is not as specified, check for improper installation.

    4. A00JZ3ME03

      Coat the bearing with petroleum jelly and install it to the forward clutch.

      Bearing Diameter
      Item Inside Outside
      Bearing D 33.55 to 33.80 mm (1.32 to 1.33 in.) 47.62 to 47.87 mm (1.87 to 1.88 in.)

      Note

      Make sure the bearing is installed facing the proper directions.

  45. INSTALL SECOND COAST BRAKE PISTON ROD


    1. A00K0TBE05
      *1 Piston Rod
      *2 Washer Plate
      *3 Compression Spring
      *4 Piston

      Install the washer plate, compression spring and piston to the piston rod.

    2. A00K1COE01

      Firmly press the piston down to compress the compression spring.

    3. Install the E-ring.

  46. INSTALL SECOND COAST BRAKE PISTON OIL SEAL RING

    A00K1T3E01

    1. Coat a new oil seal ring with ATF.

    2. Spread the ends of the ring to install the oil seal ring to the piston groove. Then squeeze its ends together.

      Note

      Do not spread the ring ends excessively.

  47. INSTALL SECOND COAST BRAKE PISTON ASSEMBLY

    A00JUX3E01

    1. Coat 2 new O-rings with ATF and install them to the second coast brake cover.

    2. Install the spring, piston assembly and cover to the case.

    3. A00JZTME01

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  48. INSPECT PISTON STROKE OF SECOND COAST BRAKE

    A00JYI1E04

    1. Using a waterproof pen, place a mark on the second coast brake piston rod as shown in the illustration.

      Text in Illustration
      *1 Piston Rod
      *2 Mark
    2. A00JU41E02

      Using SST, measure the piston stroke while applying and releasing a compressed air (392 kPa (4.0 kgf/cm2, 57 psi)).

      SST
      09240-00020
      Standard piston stroke
      1.5 to 3.0 mm (0.0591 to 0.118 in.)

      If the piston stroke is not as specified, inspect the brake band.

      If the piston stroke is not as specified, select a piston rod of an appropriate length from the table below so that the measured value is within the standard range.

      Piston Rod Length
      Groove Mark Length
      Without 78.3 to 78.5 mm (3.08 to 3.09 in.)
      With 79.8 to 80.0 mm (3.14 to 3.15 in.)

  49. INSTALL OVERDRIVE CLUTCH DRUM OIL SEAL RING

    A00K137E01

    1. Coat 2 new oil seal rings with ATF.

    2. Squeeze the ends of the 2 oil seal rings together, and then install them to the stator shaft groove.

      Note

      Do not expand the rings excessively.

      Tech Tips

      After installing the oil seal rings, check that they rotate smoothly.

    3. A00JW4BE01

      Coat the thrust washer with petroleum jelly and install it to the overdrive support.

      Tech Tips

      Make sure that the tab of the washer fits into the groove of the overdrive support.

  50. INSTALL OVERDRIVE BRAKE PISTON

    A00K012E04

    1. Coat 2 new O-rings with ATF and install them to the overdrive brake piston.

      Text in Illustration
      *1 O-Ring
    2. A00JTOTE01

      Press the brake piston into the overdrive support with both hands to install it.

      Note

      Be careful not to damage the O-rings.

  51. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY

    A00K09PE01

    1. Install the return spring to the brake piston.

    2. A00K1SUE01

      Place SST on the spring retainer and compress the return spring with a press.

      SST
      09350-30020   ( 09350-07030 )

    3. Using a screwdriver, install the snap ring.

      Note

      Make sure the end gap of the snap ring is not aligned with the cutout portion of the overdrive support.

      A00K21LE02

      Tech Tips


      • After assembling the overdrive support assembly completely, align the position of the piston with A in the illustration.

      • Align the end gap of the snap ring with B in the illustration.

      • Make sure that the snap ring is not on the part of return spring that prevents the spring from coming off. Check this for the 8 places.

  52. INSPECT PISTON OPERATION OF OVERDRIVE BRAKE

    A00JYQ0E01

    1. Place the overdrive support assembly to the direct clutch assembly.

    2. A00K1MQE01

      Apply compressed air (392 kPa (4 kgf/cm2, 57 psi)) into the oil passage and check that the overdrive brake piston moves smoothly.

  53. INSTALL OVERDRIVE BRAKE ASSEMBLY

    A00JWZQE07

    1. Coat the bearing and bearing race with petroleum jelly and install them to the overdrive brake assembly.

      Bearing and Bearing Race Diameter
      Item Inside Outside
      Bearing C 33.75 to 33.85 mm (1.329 to 1.333 in.) 49.8 to 50.3 mm (1.96 to 1.98 in.)
      Bearing Race D 36.5 to 37 mm (1.44 to 1.46 in.) 50.75 to 50.95 mm (2.00 to 2.01 in.)
      Text in Illustration
      *1 Bearing C
      *2 Bearing Race D

      Note

      Make sure the bearing and race are installed facing the proper directions.

    2. A00JX3TE01

      Confirm that the thrust washer is installed correctly.

      Tech Tips

      Make sure that the tab of the washer fits into the hole on the overdrive brake assembly.

    3. A00K0YHE04

      Using the 2 bolts of SST, aim the bolt and oil holes of the overdrive brake assembly toward the valve body side, and align them with the bolt holes of the transmission case. Then install the overdrive brake assembly.

      SST
      09350-30020   ( 09350-07020 )

    4. Temporarily install the 2 bolts.

    5. A00JY60E06

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )
      Standard distance A
      24 mm (0.945 in.)

      Tech Tips

      Install the snap ring with the open end facing toward the valve body.

    6. A00K14ZE01

      Tighten the 2 bolts.

      Torque:
      25 N*m  { 260 kgf*cm, 19 ft.*lbf }

  54. INSPECT OUTPUT SHAFT END PLAY

    A00JX23E01

    1. Using a dial indicator, measure the end play of the output shaft while moving it by hand.

      Standard end play
      0.30 to 1.04 mm (0.0118 to 0.0409 in.)

      If the end play is not as specified, check for improper installation.

    2. Check that the output shaft rotates smoothly.

  55. INSTALL OVERDRIVE BRAKE DISC SET

    A00K21KE01

    1. Install the 3 plates, 3 discs and flange.

      Install in order
      *1 - *2 - *1 - *2 - *1 - *2 - *3
      Text in Illustration
      *1 Plate
      *2 Disc
      *2 Flange
    2. A00JUNUE01

      Using a screwdriver, install the snap ring.

  56. SELECT OVERDRIVE BRAKE FLANGE

    A00K1AQE03

    1. Place SST and a dial indicator on the overdrive brake piston.

      SST
      09350-30020   ( 09350-06120 )

    2. Measure the stroke while applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi))

      Standard piston stroke
      1.75 to 2.05 mm (0.0689 to 0.0807 in.)

      If the piston stroke is not as specified, parts may have been assembled incorrectly. Check and reassemble again.

      If the piston stroke is still outside the standard, select a flange of an appropriate thickness from the table below so that the measured value is within the standard range.

      Flange Thickness
      Mark Thickness
      33 3.25 to 3.35 mm (0.128 to 0.132 in.)
      35 3.45 to 3.55 mm (0.136 to 0.140 in.)
      36 3.55 to 3.65 mm (0.140 to 0.144 in.)
      37 3.65 to 3.75 mm (0.144 to 0.148 in.)
      38 3.75 to 3.85 mm (0.148 to 0.152 in.)
      39 3.85 to 3.95 mm (0.152 to 0.156 in.)
      40 3.95 to 4.05 mm (0.156 to 0.159 in.)

  57. INSTALL OVERDRIVE PLANETARY RING GEAR FLANGE

    A00JYASE01

    1. Install the ring gear flange to the overdrive planetary ring gear.

    2. A00JZC6E01

      Using a screwdriver, install the snap ring.

  58. INSTALL OVERDRIVE PLANETARY RING GEAR

    A00JX9NE03

    1. Coat the bearing race with petroleum jelly and install it to the overdrive planetary ring gear flange.

      Bearing Race Diameter
      Item Inside Outside
      Bearing Race C 37.1 to 37.3 mm (1.46 to 1.47 in.) 58.70 to 58.95 mm (2.31 to 2.32 in.)
      Text in Illustration
      *1 Bearing Race C

      Note

      Make sure the bearing race is installed facing the proper directions.

    2. A00JVRAE01

      Install the ring gear.

  59. INSTALL NO. 3 OVERDRIVE PLANETARY GEAR THRUST WASHER

    A00JUR4

    1. Install the thrust washer to the overdrive planetary gear with the grooves facing upward.

  60. INSTALL OVERDRIVE 1-WAY CLUTCH

    A00JWYDE01

    1. Install the 2 retainers to the 1-way clutch.

    2. Install the 1-way clutch to the outer race with the flange of the 1-way clutch facing upward.

      Text in Illustration
      *1 Flange
    3. A00JV5LE05

      Install the overdrive 1-way clutch and outer race to the overdrive planetary gear.

  61. INSTALL OVERDRIVE RETAINING PLATE

    A00JZGWE01

    1. Install the retaining plate.

    2. A00K0TQE01

      Using a screwdriver, install the snap ring.

  62. INSPECT OVERDRIVE 1-WAY CLUTCH

    A00JYTIE04

    1. Hold the overdrive direct clutch drum and turn the input shaft. Check that the input shaft can be turned clockwise freely and locks when turned counterclockwise.

      Text in Illustration
      A00JWY4 Lock
      A00JYOS Free

  63. INSTALL OVERDRIVE DIRECT CLUTCH PISTON SUB-ASSEMBLY

    A00K0TDE01

    1. Coat 2 new O-rings with ATF, and install them to the overdrive direct clutch piston.

    2. Press the clutch piston into the clutch drum with both hands to install it.

      Note

      Be careful not to damage the O-rings.

  64. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY

    A00JY6JE01

    1. Install the overdrive brake return spring on the overdrive direct clutch piston.

    2. A00K0DLE04

      Place SST on the spring retainer and compress the return spring with a press.

      SST
      09350-30020   ( 09350-07040 )

    3. Using a screwdriver, install the snap ring.

      Text in Illustration
      *1 Retainer Claw

      Note


      • Do not deform the spring sheet. Stop compressing when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove.

      • Make sure the end gap of the snap ring is not aligned with the spring retainer claw.

  65. INSTALL OVERDRIVE DIRECT CLUTCH DISC SET

    A00K24ZE03

    1. Install the 2 plates and 2 discs.

      Install in order
      *1 - *2 - *1 - *2
      Text in Illustration
      *1 Plate
      *2 Disc
    2. A00JZUNE01

      Install the flange with the flat end facing downward.

    3. A00K0YKE01

      Using a screwdriver, install the snap ring.

  66. SELECT OVERDRIVE CLUTCH FLANGE

    A00JWMCE01

    1. Place the oil pump onto the torque converter clutch, and then place the overdrive direct clutch drum assembly to the oil pump.

    2. A00JWITE05
      Text in Illustration
      *1 Vinyl Tape

      Using SST and a dial indicator, measure the overdrive direct clutch piston stroke while applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)).

      SST
      09350-30020   ( 09350-06120 )
      Standard piston stroke
      1.85 to 2.15 mm (0.0728 to 0.0846 in.)

      If the piston stroke is not as specified, parts may have been assembled incorrectly. Check and reassemble again.

      If the piston stroke is still not as specified, select another flange.

      If the piston stroke is still outside the standard, select a flange of an appropriate thickness from the table below so that the measured value is within the standard range.

      Flange Thickness
      Mark Thickness
      21 3.05 to 3.15 mm (0.120 to 0.124 in.)
      20 3.15 to 3.25 mm (0.124 to 0.128 in.)
      19 3.25 to 3.35 mm (0.128 to 0.132 in.)
      18 3.35 to 3.45 mm (0.132 to 0.136 in.)
      17 3.45 to 3.55 mm (0.136 to 0.140 in.)
      16 3.55 to 3.65 mm (0.140 to 0.144 in.)

  67. INSTALL OVERDRIVE DIRECT CLUTCH DRUM

    A00K1YSE01

    1. Align the teeth of the discs in the direct clutch assembly.

    2. Install the direct clutch drum assembly to the overdrive planetary gear.

  68. INSTALL OVERDRIVE PLANETARY GEAR ASSEMBLY WITH DIRECT CLUTCH ASSEMBLY AND OVERDRIVE 1-WAY CLUTCH ASSEMBLY


    1. A00K0G6E06
      Text in Illustration
      *1 Bearing B

      Coat the bearing with petroleum jelly and install it to the ring gear.

      Bearing Diameter
      Item Inside Outside
      Bearing B 31.45 to 31.70 mm (1.24 to 1.25 in.) 49.1 to 49.4 mm (1.93 to 1.94 in.)

      Note

      Make sure the bearing is installed facing the proper directions.

    2. A00JZFQE02
      Text in Illustration
      *1 Bearing Race B

      Coat the bearing race with petroleum jelly and install it to the planetary gear.

      Bearing Race Diameter
      Item Inside Outside
      Bearing Race B 33.0 to 33.25 mm (1.30 to 1.31 in.) 49.9 to 50.4 mm (1.96 to 1.98 in.)

      Note

      Make sure the bearing race is installed facing the proper directions.

    3. A00JZH3E01

      Install the overdrive planetary gear with overdrive direct clutch and 1-way clutch.

    4. A00JU55E03

      Place SST on the transmission case.

      SST
      09350-36010   ( 09350-06090 )

    5. Using a vernier caliper, measure the distance between the top of SST and clutch drum.

      Standard distance
      15.5 to 16.5 mm (0.610 to 0.650 in.)

      If the distance is not as specified, check for improper installation.

    6. A00JW3QE03
      Text in Illustration
      *1 Bearing A

      Coat the bearing with petroleum jelly and install it to the overdrive direct clutch.

      Bearing Diameter
      Item Inside Outside
      Bearing A 29.0 to 29.25 mm (1.14 to 1.15 in.) 50.04 to 50.34 mm (1.97 to 1.98 in.)

      Note

      Make sure the bearing is installed facing the proper directions.

  69. INSTALL OIL PUMP ASSEMBLY

    A00JZUIE03

    1. Coat the bearing race with petroleum jelly and install it to the oil pump.

      Bearing Race Diameter
      Item Inside Outside
      Bearing Race A 28.45 mm (1.12 in.) 29.9 to 30.1 mm (1.18 to 1.19 in.)
      Text in Illustration
      *1 Bearing Race A

      Note

      Make sure the bearing race is installed facing the proper directions.

    2. Coat a new O-ring with ATF, and install it to the pump body.

    3. Slide the oil pump onto the input shaft, align the bolt holes of the oil pump assembly with the bolt holes of the transmission case and install the oil pump.

    4. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings to the overdrive direct clutch drum.

      Note

      Do not forcefully push on the oil pump as the oil seal rings will stick to the direct clutch drum.

    5. A00JXCRE01

      Install the 7 bolts.

      Torque:
      21 N*m  { 215 kgf*cm, 16 ft.*lbf }

  70. INSPECT INPUT SHAFT ROTATION

    A00K28HE01

    1. Make sure the input shaft rotates smoothly.

  71. INSPECT INDIVIDUAL PISTON OPERATION

    A00JWFOE09
    Text in Illustration
    *1 Overdrive Direct Clutch (C1)
    *2 Direct Clutch (C2)
    *3 Forward Clutch (C3)
    *4 Overdrive Brake (B1)
    *5 Second Coast Brake (B2)
    *6 Second Brake (B3)
    *7 First and Reverse Brake (B4)
    *8 C-0 Accumulator Piston Hole

    1. Check the operating sound while applying compressed air to the oil hole indicated in the illustration.

      Tech Tips

      When inspecting the overdrive direct clutch, check the operation sound with the C-0 accumulator piston hole closed.

      If there is no sound, disassemble and check the parts installation condition.

  72. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

    A00K1URE03

    1. Using SST and a hammer, tap in 2 new oil seals.

      SST
      09350-30020   ( 09350-07110 )

    2. Coat the lips of the oil seals with MP grease.

  73. INSTALL MANUAL VALVE LEVER SHAFT

    A00JUKIE03

    1. Install a new spacer to the manual valve lever.

      Text in Illustration
      *1 Spacer
      *2 Manual Valve Lever Shaft
      *3 Manual Valve Lever

    2. Pass the manual valve lever shaft through the transmission case and the manual valve lever to install it.

    3. A00JUAME01

      Using a hammer, tap in a new spring pin.

    4. A00K18LE01

      Align the manual valve lever indentation with the spacer hole, and stake them with the punch.

    5. Check that the shaft rotates smoothly.

  74. INSTALL PARKING LOCK PAWL

    A00JXV0E05
    Text in Illustration
    *1 E-Ring
    *2 Parking Lock Pawl Shaft
    *3 Parking Lock Pawl
    *4 Spring

    1. Install the E-ring to the parking lock pawl shaft.

    2. Install the parking lock pawl, shaft and spring.

  75. INSTALL PARKING LOCK ROD SUB-ASSEMBLY

    A00K1GSE01

    1. Connect the parking lock rod to the manual valve lever to install it.

  76. INSTALL PARKING LOCK PAWL BRACKET

    A00K1K0E01

    1. Install the parking lock pawl bracket to the transmission case and with the 3 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
    2. A00JVI6E04
      Text in Illustration
      *1 Manual Valve Lever
      *2 Planetary Ring Gear
      *3 Parking Lock Pawl

      Shift the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked by the parking lock pawl.

  77. INSTALL C-0 ACCUMULATOR PISTON


    1. Coat a new O-ring with ATF and install it to the piston.

    2. A00JXFTE05

      Install the 2 springs and accumulator piston to the hole.

      Accumulator Spring Diameter
      Item

      Free Length

      Outer Diameter

      		 Color
      C-0 Inner Spring

      46.0 mm (1.81 in.)

      14.02 mm (0.552 in.)

      		 Yellow
      C-0 Outer Spring

      74.6 mm (2.94 in.)

      20.9 mm (0.823 in.)

      		 Orange

  78. INSTALL B-0 ACCUMULATOR PISTON

    A00JXFTE06

    1. Coat 2 new O-rings with ATF and install them to the piston.

    2. Install the spring and accumulator piston to the hole.

      Accumulator Spring Diameter
      Item

      Free Length

      Outer Diameter

      		 Color
      B-0 Spring

      63.6 mm (2.50 in.)

      16.0 mm (0.630 in.)

      		 Red

  79. INSTALL C-2 ACCUMULATOR PISTON

    A00JXFTE07

    1. Coat 2 new O-rings with ATF and install them to the piston.

    2. Install the 2 springs and accumulator piston to the hole.

      Accumulator Spring Diameter
      Item

      Free Length

      Outer Diameter

      		 Color
      C-2 Inner Spring

      42.06 mm (1.66 in.)

      14.7 mm (0.579 in.)

      		 Pink
      C-2 Outer Spring

      68.53 mm (2.70 in.)

      20.2 mm (0.795 in.)

      		 Blue

  80. INSTALL B-2 ACCUMULATOR PISTON

    A00JXFTE08

    1. Coat 2 new O-rings with ATF and install them to the piston.

    2. Install the spring and accumulator piston to the hole.

      Accumulator Spring Diameter
      Item

      Free Length

      Outer Diameter

      		 Color
      B-2 Spring

      70.50 mm (2.78 in.)

      19.9 mm (0.783 in.)

      		 Light Green

  81. INSTALL CHECK BALL BODY

    A00JXVIE03
    Text in Illustration
    *1 Spring
    *2 Check Ball Body

    1. Install the spring and check ball body.

  82. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

    A00K1R7E06

    1. Install the valve body and align the groove of the manual valve with the pin of the manual valve lever.

      Text in Illustration
      *1 Manual Valve
      *2 Pin
      *3 Manual Valve Lever
    2. A00JWYJE08

      Install the 20 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      23 mm (0.906 in.) for A

      28 mm (1.10 in.) for B

      36 mm (1.42 in.) for C

  83. INSTALL TRANSMISSION WIRE

    A00K1CCE02

    1. Coat a new O-ring with ATF and install it to the transmission wire.

    2. Install the transmission wire to the case, and then install the stopper plate with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    3. A00JWTEE02
      Text in Illustration
      *1 White
      *2 Black
      *3 Orange/Green
      *4 Yellow/Brown

      Connect the 4 connectors to the 4 shift solenoid valves.

    4. Connect the temperature sensor with temperature sensor clamp and the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 ft.*lbf }

  84. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

    A00JV89E02

    1. Install 3 new gaskets to the oil strainer.

    2. A00JVLWE04

      Install the oil strainer with the 4 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      14 mm (0.55 in.) for A

      20 mm (0.79 in.) for B

      23 mm (0.91 in.) for C

  85. INSTALL OIL CLEANER MAGNET

    A00JW39

    1. Install the 3 magnets.

  86. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

    A00K0ZTE07

    1. Remove all old seal packing from the contact surfaces of the transmission case and oil pan.

      Note

      Be careful not to drop oil on the contact surfaces of the transmission case and oil pan.

    2. Apply seal packing to the oil pan.

      Seal packing
      Toyota Genuine Seal Packing 1281,
      Three Bond 1281 or equivalent
      Seal diameter
      2 to 3 mm (0.0787 to 0.118 in.)
    3. A00JWAQ

      Install the oil pan with the 19 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  87. INSTALL SENSOR ROTOR

    A00JV5V

    1. Install the key on the output shaft.

    2. Align the groove of the sensor rotor with the key and install the sensor rotor.

    3. A00JX7F

      Using snap ring pliers, install the snap ring.

  88. INSTALL TRANSFER CASE REAR ADAPTER OIL RECEIVER

    A00JW6V

    1. Install the transfer case rear adaptor oil receiver to the rear transfer adaptor.

    2. Using snap ring expander, install the snap ring.

  89. INSTALL TRANSFER CASE ADAPTER REAR OIL SEAL


    1. Coat the lip of a new oil seal with ATF.

    2. A00JTWFE01

      Using SST and a hammer, tap in the oil seal.

      SST
      09950-60010   ( 09951-00560 )
      09950-70010   ( 09951-07150 )
      Standard depth
      0 to 1 mm (0 to 0.394 in.)

  90. INSTALL REAR TRANSFER ADAPTER


    1. Clean the threads of the bolts and case with non-residue solvent.

    2. A00JYI7E03
      Text in Illustration
      *1 Seal Packing

      Apply seal packing to the rear adaptor transfer.

      Seal packing
      Toyota Genuine Seal Packing 1281,
      Three Bond 1281 or equivalent
      Seal diameter
      1.0 to 1.5 mm (0.0394 to 0.0591 in.)
    3. A00K0H0E01

      Install the rear adaptor transfer with the 8 bolts.

      Torque:
      34 N*m  { 345 kgf*cm, 25 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      50 mm (1.97 in.) for A

      40 mm (1.58 in.) for B

  91. INSTALL AUTOMATIC TRANSMISSION HOUSING

    A00K1H9E01

    1. Clean the threads of the bolts and case with non-residue solvent.

    2. Apply adhesive to the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324,
      Three Bond 1324 or equivalent

    3. Install the transmission housing with the 6 bolts.

      Torque:
      for 14 mm bolt A
      34 N*m  { 345 kgf*cm, 25 ft.*lbf }
      for 17 mm bolt B
      57 N*m  { 585 kgf*cm, 42 ft.*lbf }

  92. INSTALL SPEED SENSOR SP2

    A00JYTAE01

    1. Install a new O-ring to the sensor.

    2. Install the sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  93. INSTALL SPEED SENSOR NC0

    A00K29FE01

    1. Install a new O-ring to the sensor.

    2. Install the speed sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  94. INSTALL OIL COOLER TUBE UNION

    A00JZV4E01

    1. Coat 2 new O-rings with ATF and install one to each tube union.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

  95. INSTALL AUTOMATIC TRANSMISSION FLUID TEMPERATURE SENSOR

    A00JZT0E01

    1. Coat a new O-ring with ATF and install it to the sensor.

    2. Install the sensor.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

  96. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

    A00JZAHE01

    1. Install the park/neutral position switch to the manual valve lever shaft, and temporarily install the adjusting bolt.

    2. Install a new lock washer and the nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    3. A00JV7EE04

      Turn the control shaft lever LH clockwise until it stops, and then turn it counterclockwise 2 notches to set it to the N position.

    4. A00JTUUE03
      Text in Illustration
      *1 Neutral Basic Line
      *2 Groove

      Align the neutral basic line with the switch groove, as shown in the illustration, and tighten the adjusting bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Using a screwdriver, bend the tabs of the lock washer.

  97. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH

    A00JXNNE02

    1. Install the control shaft lever with the washer and nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  98. INSTALL BREATHER HOSE

    A00JZFUE01

  99. INSTALL DRAIN PLUG


    1. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }