AUTOMATIC TRANSMISSION ASSEMBLY REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A00O712

      Remove the 4 bolts.

    2. Unhook the engine under cover from the vehicle body as shown in the illustration.

  3. REMOVE REAR ENGINE UNDER COVER ASSEMBLY


    1. Remove the 4 bolts and rear engine under cover.

  4. REMOVE FRONT FENDER APRON SEAL RH


    1. A00XKG1

      Remove the 5 clips and front fender apron seal.

  5. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH


    1. A00XIZL

      Remove the 5 clips and front No. 1 fender apron to frame seal.

  6. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Remove the front exhaust pipe Click here.

  7. REMOVE TRANSFER CASE LOWER PROTECTOR


    1. Remove the 4 bolts and protector.

  8. REMOVE FRONT PROPELLER SHAFT ASSEMBLY


    1. Remove the front propeller shaft Click here.

  9. REMOVE PROPELLER SHAFT ASSEMBLY


    1. Remove the propeller shaft Click here.

  10. DRAIN AUTOMATIC TRANSMISSION FLUID


    1. Remove the drain plug and gasket, and drain ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  11. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

    A00K0C4

    1. Remove the transmission oil dipstick.

    2. Remove the 2 bolts and oil filler tube.

    3. Remove the O-ring from the oil filler tube.

  12. DISCONNECT NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE


    1. A00O7WQ

      Remove the 3 bolts to open 2 No. 2 oil cooler hose clamps.

    2. A00O33J

      Using a union nut wrench, disconnect the inlet tube and outlet tube.

  13. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

    A00O9SHE01

    1. Remove the nut and clip, and disconnect the transmission control cable.

  14. REMOVE STARTER ASSEMBLY


    1. for 1.4 kW Type:

      Remove the starter Click here.

    2. for 2.0 kW Type:

      Remove the starter Click here.

  15. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

    A00OB1X

    1. Support the transmission with a transmission jack.

  16. REMOVE FRONT SUSPENSION MEMBER BRACKET LH AND RH

    A00O5RR

    1. Remove the 8 bolts and front suspension member bracket LH and RH.

  17. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

    A00O4DA

    1. Remove the 4 bolts of the rear engine mounting insulator.

    2. A00O91Y

      Remove the 4 nuts, 4 bolts and frame crossmember.

  18. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    A00O43I

    1. Remove the bolt and rear engine mounting heat insulator

    2. Remove the 4 bolts and engine mounting insulator from the transmission.

  19. DISCONNECT WIRE HARNESS AND CONNECTOR

    A00O8YC

    1. Remove the nut and disconnect the ground cable.

    2. A00O4C0

      Tilt the transmission downward.

      Note

      Make sure the cooling fan does not contact the fan shroud.

    3. Disconnect the park/neutral position switch connector, transmission wire connector, 2 speed sensor connectors and transfer control side connector.

    4. Detach the connector clamp and 5 harness clamps, and disconnect the wire harness.

      A00O6BLE01

  20. DISCONNECT BREATHER HOSE

    A00O6WT

    1. Disconnect the 2 transfer breather hoses from the engine.

  21. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


    1. Remove the flywheel housing dust seal.

    2. A00O3P9

      Turn the crankshaft to gain access to the 6 bolts and remove each bolt while holding the crankshaft pulley bolt with a wrench.

  22. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    A00O3DY

    1. Remove the 3 bolts and exhaust manifold stay.

    2. A00O49H

      Remove the 7 bolts and transmission.

      Note

      Do not use excess force when prying the transmission assembly.

  23. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

    A00O3S1E01

    1. Remove the 2 bolts and control cable bracket from the transmission.

  24. REMOVE TRANSFER ASSEMBLY


    1. Remove the transfer Click here.

  25. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY