STARTER (for 2.0 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A0096DWE02

      Remove the nut, and then disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts.

    3. Pull out the starter yoke together with the starter armature.

    4. Remove the O-ring from the starter yoke.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

    A009BFB

    1. Remove the 2 screws and magnet starter switch.

    2. A0099VBE03
      Text in Illustration
      *1 Starter Drive Housing
      *2 Starter Clutch
      *3 Return Spring
      *4 Clutch Roller
      *5 Retainer
      *6 Idle Gear

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

    3. A0095W6E03
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the steel ball from the clutch.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A00946HE01

      Remove the 2 screws and commutator end frame from the starter yoke.

    2. Remove the O-ring from the starter yoke.

    3. Disconnect the 4 brushes from the starter brush holder.


      1. A0097SQE01

        Using a screwdriver, hold back the brush spring.

      2. Disconnect the brush from the brush holder.

    4. Remove the brush holder from the starter yoke.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.