STARTER (for 1.4 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A009AZD

      Remove the nut, and then disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts.

    3. Pull out the starter yoke together with the starter armature.

    4. Remove the O-ring from the starter yoke.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A00967A

      Remove the 2 screws and magnet starter switch.

    2. A009AS0E01
      Text in Illustration
      *1 Starter Drive Housing
      *2 Starter Clutch
      *3 Return Spring
      *4 Clutch Roller
      *5 Retainer
      *6 Idle Gear

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

    3. A0095W6E03
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the steel ball from the starter clutch.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A0098T3

      Remove the 2 screws and commutator end frame from the starter yoke.

    2. Remove the dust starter protector from the commutator end frame.

    3. Remove the O-ring from the starter yoke.

    4. Disconnect the 4 brushes from the starter brush holder.


      1. A0096S4E01

        Using a screwdriver, hold back the brush spring.

      2. Disconnect the brush from the brush holder.

    5. Remove the brush holder from the starter armature.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A00972N

      Remove the starter armature from the starter yoke.