GLOW PLUG (w/ DPF) REMOVAL

Note


  • When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.

  • When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.

  • After removing the injection pipes, clean them with a brush and compressed air.

  • Remove the glow plugs while they are still warm after completely warming up the engine.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

    Click here

  3. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A00JZBI

      Disconnect the manifold absolute pressure sensor connector and vacuum hose.

    2. Remove the bolt and manifold absolute pressure sensor.

  4. REMOVE EMISSION CONTROL VALVE BRACKET


    1. A00JW2S

      Remove the bolt and emission control valve bracket.

  5. REMOVE THROTTLE BODY BRACKET


    1. A00K044

      Remove the 3 bolts and throttle body bracket.

  6. REMOVE NO. 1 GAS FILTER


    1. A00JZLL

      Disconnect the vacuum hose and remove the No. 1 gas filter from the gas filter bracket.

  7. REMOVE GAS FILTER BRACKET


    1. A00K1HA

      Detach the clamp and disconnect the wire harness.

    2. A00K059

      Remove the bolt and gas filter bracket.

  8. DISCONNECT WIRE HARNESS


    1. A00JYTX

      Remove the bolt and disconnect the wire harness.

    2. A00K074

      for LHD:

      Remove the bolt and disconnect the wire harness.

    3. Detach the 5 clamps and disconnect the wire harness from the cowl top panel.

  9. REMOVE INTAKE AIR CONNECTOR


    1. A00JWYM

      Remove the 3 bolts, intake air connector and gasket.

  10. REMOVE NO. 2 MANIFOLD STAY


    1. A00O79I

      Remove the bolt and No. 2 manifold stay.

  11. REMOVE NO. 1 GLOW PLUG CONNECTOR


    1. Disconnect the No. 1 glow plug connector from the wire harness.

    2. A00OAW4

      Remove the 4 screw grommets.

    3. A00O6O5

      Remove the 4 nuts and No. 1 glow plug connector.

  12. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

    A00O6UR

  13. REMOVE GLOW PLUG

    A00O9Z7

    1. Using a 12 mm deep socket wrench, remove the 4 glow plugs.