STARTER REASSEMBLY


  1. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature to the starter yoke.

  2. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Install the starter brush holder.

    2. Connect the 4 brushes to the starter brush holder.


      1. Using a screwdriver, hold back the brush spring.

      2. Connect the brush to the starter brush holder.

        Note

        Check that the positive (+) lead wires are not grounded.

    3. Place a new O-ring in position on the commutator end frame.

    4. Install a new dust starter protector to the commutator end frame.

    5. Install the commutator end frame with the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  3. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

    2. A0099WT

      Insert the steel ball into the starter clutch hole.

    3. Insert the return spring into the starter clutch hole.

    4. Install the starter clutch, idle gear, retainer and clutch roller to the starter drive housing.

    5. Install the starter drive housing to the magnet starter switch with the 2 bolts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

  4. INSTALL STARTER YOKE ASSEMBLY


    1. Install a new O-ring to the groove of the starter yoke.

    2. A009532E02
      Text in Illustration
      *1 Claw
      *2 Groove

      Align the claw of the starter yoke with the groove of the starter switch.

    3. Install the starter yoke to the magnet starter switch with the 2 bolts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

    4. Connect the lead wire to terminal C with the nut.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }