OIL PUMP REMOVAL


  1. REMOVE ENGINE ASSEMBLY


    1. Remove the engine from the vehicle Click here.

  2. REMOVE IGNITION COIL ASSEMBLY


    1. A0096Q2

      Disconnect the 4 ignition coil connectors.

    2. A0095AW

      Remove the 4 bolts and 4 ignition coils.

  3. REMOVE GENERATOR ASSEMBLY


    1. A00O8UY

      Remove the terminal cap.

    2. Remove the nut and generator wire.

    3. Disconnect the generator connector.

    4. A00O3P0

      Remove the 2 bolts and generator.

  4. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A00XJQOE03

      Remove the 3 bolts and belt tensioner.

  5. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. A00XKGME07

      Remove the 5 bolts and compressor mounting bracket.

  6. REMOVE WATER INLET


    1. A00XIYQ

      Remove the bolt, 2 nuts, water inlet and gasket.

  7. REMOVE THERMOSTAT


    1. A0097KG

      Remove the thermostat from the timing chain cover.

  8. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY


    1. A00XD7AE01

      Disconnect the water by-pass hose.

    2. Disconnect the No. 2 water by-pass hose.

    3. Disconnect the throttle position sensor and throttle control motor connector.

    4. A00XJ58E01

      Remove the 2 bolts, 2 nuts and throttle body with motor.

    5. A00XHVHE01

      Remove the gasket from the intake manifold.

  9. REMOVE INTAKE MANIFOLD


    1. Remove the intake manifold Click here.

  10. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A00XC2Z

      Remove the bolt, idler pulley and spacer.

  11. REMOVE CAMSHAFT POSITION SENSOR

    A0095JGE01

    1. Disconnect the camshaft position sensor connector.

    2. Remove the bolt and camshaft position sensor.

  12. REMOVE CRANKSHAFT POSITION SENSOR


    1. A0096MR

      Disconnect the crankshaft position sensor connector and detach the wire harness clamp.

    2. A0096L4E02

      Remove the bolt and crankshaft position sensor.

  13. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A00XGY8

      Remove the 2 nuts, bolt, water by-pass pipe and gasket.

  14. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A00XDBO

      Remove the 19 bolts, 2 nuts, head cover and 2 gaskets.

  15. REMOVE CRANKSHAFT PULLEY


    1. A00JV6DE02
      Text in Illustration
      *a Loosen
      *b Hold

      Using SST, hold the crankshaft pulley and loosen the pulley bolt until 2 or 3 threads are screwed into the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. A00JY39E02
      Text in Illustration
      *a Loosen
      *b Hold

      Using SST and the pulley bolt, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05021 )

      Tech Tips

      Apply lubricant to the threads and end of SST.

  16. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A00XGAS

      Remove the drain plug and gasket.

    2. Remove the 18 bolts and 2 nuts.

    3. A00XFN6

      Insert the blade of an oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the oil pan.

      Note

      Be careful not to damage the contact surfaces of the oil pans.

  17. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A00XCSP

      Remove the bolt, 2 nuts, oil strainer and gasket.

  18. REMOVE OIL PAN SUB-ASSEMBLY


    1. A00XCKPE01

      Remove the 16 bolts and 2 nuts.

    2. A00XHL5E02
      Text in Illustration
      *1 Protective Tape

      Remove the oil pan by prying between the oil pan and cylinder block with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the cylinder block and oil pan.

    3. A00XKC5E01

      Remove the O-ring.

  19. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A00XFUHE01

      Remove the 19 bolts and 2 nuts shown in the illustration.

    2. A00XCE6E02
      Text in Illustration
      *1 Protective Tape

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.

    3. A00XDIPE02

      Remove the 3 O-rings.

  20. REMOVE WATER PUMP ASSEMBLY


    1. A00XFOH

      Remove the 8 bolts, water pump and gasket.

  21. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A00XJ63E02
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Place the timing chain cover on wooden blocks.

    2. Using a screwdriver pry out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.