STARTER (for 2.7 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A009ASCE02
      Text in Illustration
      *1 Terminal C

      Remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts.

    3. Pull out the starter yoke with the armature.

    4. Remove the felt washer from the starter armature.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A009BY1

      Remove the 3 screws and magnet starter switch.

    2. A0097TME02
      Text in Illustration
      *1 Return Spring
      *2 Idler Gear
      *3 Clutch Roller
      *4 Retainer
      *5 Starter Clutch
      *6 Starter Housing

      Remove the return spring, pinion gear, idler gear, clutch roller, retainer and starter clutch from the starter housing.

    3. A009624E03
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the steel ball from the starter clutch.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A0094HE

      Remove the 2 screws and commutator end frame from the starter yoke.

    2. A009BI0

      Disconnect the 4 starter yoke brushes from the brush holder.


      1. Using a screwdriver, pull back the spring.

      2. Disconnect the brush from the brush holder.

    3. Remove the brush holder from the starter armature.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.