RADIATOR REMOVAL


  1. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  2. REMOVE FRONT BUMPER COVER LOWER


    1. Remove the clip, 5 bolts and front bumper cover lower.

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts.

    2. A00JXIF

      Unhook the engine under cover from the vehicle body as shown in the illustration.

  4. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      A0094ULE01
      Text in Illustration
      *1 Radiator Cap *2 Radiator Reservoir
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Drain the coolant by removing the radiator cap.

    3. Loosen the cylinder block drain cock plug.

    4. Loosen the cylinder block drain cock plug and drain the coolant from the engine.

      Note

      If coolant is not drained from the radiator drain cock plug, cylinder block drain cock plugs and radiator reservoir, clogging in the radiator or coolant leakage from the seal of the water pump may result.

  5. REMOVE FRONT BUMPER COVER


    1. Remove the front bumper cover Click here.

  6. REMOVE UPPER FRONT BUMPER RETAINER


    1. A00KSI9

      Remove the 3 bolts and retainer.

  7. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A00L0M3

      Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.

  8. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. A00KUBE

      Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.

  9. REMOVE NO. 1 RADIATOR HOSE


    1. A0097MO

      Detach the clamp and remove the No. 1 radiator hose.

    2. A00959B

      Remove the 2 nuts and hose clamp.

  10. DISCONNECT NO. 2 RADIATOR HOSE

    A0095JT

  11. REMOVE RADIATOR RESERVOIR


    1. A009AQR

      Disconnect the reservoir hose from the upper side of the radiator tank.

    2. Remove the 3 bolts and radiator reservoir.

  12. REMOVE FAN SHROUD


    1. A009525

      Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the vane pump V belt and the fan and generator V belt Click here.

    3. A00971T

      Remove the 2 bolts holding the fan shroud.

    4. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    5. Remove the fan pulley from the water pump.

  13. REMOVE RADIATOR ASSEMBLY

    A00KVF8

    1. Remove the 4 bolts and radiator.

  14. REMOVE NO. 1 RADIATOR SUPPORT


    1. Remove the 2 radiator supports and 2 No. 1 radiator support bushes.

  15. REMOVE NO. 2 RADIATOR SUPPORT


    1. Remove the 2 radiator supports and 2 No. 1 radiator support bushes.

  16. REMOVE NO. 2 RADIATOR SUPPORT SEAL


    1. Remove the No. 2 radiator support seal from the radiator.

  17. REMOVE NO. 1 RADIATOR SUPPORT SEAL


    1. Remove the No. 1 radiator support seal from the radiator.