EXHAUST MANIFOLD INSTALLATION


  1. INSTALL EXHAUST MANIFOLD


    1. A00XI61

      Install a new gasket.

    2. A00XIYAE01

      Install the exhaust manifold with 8 new nuts in the order shown in the illustration.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

  2. INSTALL MANIFOLD STAY

    A00XGZ2E01

    1. Install the manifold stay with the 3 bolts.

      Torque:
      for bolt A
      71 N*m  { 724 kgf*cm, 52 ft.*lbf }
      for bolt B
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      for bolt C
      30 N*m  { 360 kgf*cm, 22 ft.*lbf }

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A00XF0Z

      Using a vernier caliper, measure the free length of each compression spring.

      Minimum free length
      43 mm (1.69 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. Install the front exhaust pipe to the pipe support.

    3. A00XCD8E12
      Text in Illustration
      *1 Gasket
      *1 Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    4. Connect the front exhaust pipe to the exhaust manifold with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    5. for 3 Door:


      1. Install a new gasket and connect the front exhaust pipe to the center exhaust pipe with the 2 bolts.

        Torque:
        48 N*m  { 489 kgf*cm, 35 ft.*lbf }

    6. for 5 Door:


      1. Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe.

        Note


        • Be sure to install the gasket so that it faces the correct direction.

        • Do not reuse the gasket.

        • Do not damage the gasket.

        • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

      2. Connect the front exhaust pipe to the center exhaust pipe with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.

        Torque:
        43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    7. Connect the air fuel ratio sensor connector and attach the wire harness clamp.

    8. Connect the heated oxygen sensor connector and attach the wire harness clamp.

  4. INSTALL FRONT FENDER APRON SEAL RH


    1. Install the front fender apron seal with the 5 clips.

  5. INSTALL AIR SWITCHING VALVE ASSEMBLY

    Click here

  6. CHECK FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.