INTAKE MANIFOLD INSTALLATION


  1. INSTALL INTAKE MANIFOLD


    1. Install the No. 2 fuel vapor feed hose to the intake manifold.

    2. Install the 2 wire harness clamp brackets to the intake manifold with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    3. A00XDJ9

      Install a new gasket to the intake manifold.

    4. Install the intake manifold with the 5 bolts and 2 nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    5. for Engine Rear Side:

      Attach the No. 2 water by-pass hose and connect the No. 3 ventilation hose to the intake manifold.

    6. for Engine Front Side:

      Attach the 2 wire harness clamps to the 2 wire harness clamp brackets.

  2. INSTALL PURGE VSV


    1. Install the purge VSV with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the 2 purge line hoses to the purge VSV.

    3. Connect the purge VSV connector.

  3. INSTALL FUEL DELIVERY PIPE WITH FUEL INJECTOR


    1. Install the fuel delivery pipe with fuel injector Click here.

  4. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY


    1. Install the throttle with motor body Click here.

  5. INSTALL STARTER ASSEMBLY


    1. for 1.4 kW Type:

      Install the starter Click here.

    2. for 2.0 kW Type:

      Install the starter Click here.

  6. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

    A00K0C4

    1. Coat a new O-ring with ATF, and install it to the oil filler tube.

    2. Install the oil filler tube to the transmission with the 2 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

    3. Install the oil dipstick.

  7. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL LH


    1. Install the front fender apron to frame seal with the 5 clips.

  8. INSTALL FRONT FENDER APRON SEAL LH


    1. Install the front fender apron seal with the 5 clips.

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.