EXHAUST MANIFOLD INSTALLATION


  1. INSTALL EXHAUST MANIFOLD


    1. A0097W7E01
      Text in Illustration
      *a Front Mark

      Install a new gasket to the cylinder head.

      Tech Tips

      Be sure to install a new gasket in the correct direction as shown in the illustration.

    2. A009BTKE01
      Text in Illustration
      *1 Nut

      Install the exhaust manifold with the 6 bolts and 2 new nuts. Uniformly tighten the bolts and nuts in several steps.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

  2. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0096YME01

      Install the insulator with the 3 bolts.

      Torque:
      for bolt A
      18 N*m  { 185 kgf*cm, 13 ft.*lbf }
      for bolt B
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

  3. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply clean engine oil to a new O-ring.

    2. Install the O-ring to the guide.

    3. Install the guide with the 2 bolts.

      Torque:
      18 N*m  { 185 kgf*cm, 13 ft.*lbf }

  4. INSTALL ENGINE OIL LEVEL DIPSTICK


    1. Install the oil level dipstick to the guide.

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install a new gasket and the front exhaust pipe to the exhaust manifold with 3 new nuts.

      Torque:
      54 N*m  { 554 kgf*cm, 40 ft.*lbf }

    2. Install the No. 1 exhaust pipe support bracket with the 2 bolts.

      Torque:
      71 N*m  { 724 kgf*cm, 52 ft.*lbf }

    3. Install the clamp with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  6. INSTALL INTAKE PIPE


    1. Install the intake pipe with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Tighten the intake pipe clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  7. INSTALL RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY


    1. Insert the hinge part of the air cleaner cap and hose into the air cleaner case, and then attach the 4 hook clamps.

    2. Connect the air cleaner cap sub-assembly with the clamp.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Attach the wire harness clamp.

    4. Connect the 2 clamps and connector.

  8. INSPECT FOR EXHAUST GAS LEAK


    • If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

  9. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH


    1. Install the frame seal with the 5 clips.

  10. INSTALL FRONT FENDER APRON SEAL RH


    1. Install the apron seal with the 5 clips.