INTAKE MANIFOLD REMOVAL


  1. REMOVE INTAKE PIPE


    1. A0099HDE01

      Loosen the hose clamp and remove the 2 bolts and intake pipe.

  2. REMOVE INTAKE FLANGE


    1. A009747

      Remove the bolt and disconnect the PCV hose and heater hose bracket.

    2. A009A45

      Disconnect the manifold absolute pressure sensor connector.

    3. A0095KM

      Remove the 3 nuts, intake flange and gasket.

  3. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. A00979C

      Disconnect the throttle open switch connector.

    2. Remove the 2 bolts and disconnect the wire harness bracket.

    3. A00947WE02

      Disconnect the throttle control motor connector.

    4. Remove the diesel throttle body and gasket.

  4. REMOVE INJECTION PIPE


    1. A0095D6

      Using a 17 mm union nut wrench, loosen the 8 union nuts of the 4 injection pipes.

    2. Remove the 2 nuts, 2 upper pipe clamps and 4 injection pipes together with the 2 lower pipe clamps.

  5. REMOVE INTAKE MANIFOLD


    1. A0094GI

      Remove the bolt and disconnect the wire harness bracket.

    2. A0099VA

      Remove the 6 bolts, 2 nuts, intake manifold and gasket.