EXHAUST PIPE (w/o DPF) INSTALLATION


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install a new gasket and the front exhaust pipe to the exhaust manifold with 3 new nuts.

      Torque:
      54 N*m  { 554 kgf*cm, 40 ft.*lbf }

  2. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. A00K1HV

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum free length
      43 mm (1.693 in.)

      • If the free length is less than the minimum, replace the compression spring.

    2. A00JTX1E11
      Text in Illustration
      *1 Gasket
      *2 Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    3. for 3 Door:

      Connect the center exhaust pipe to the 3 exhaust pipe supports.

    4. for 5 Door:

      Connect the center exhaust pipe to the 4 exhaust pipe supports.

    5. Install the center exhaust pipe and 2 compression spring with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  3. INSTALL TAILPIPE ASSEMBLY


    1. Connect the tailpipe to the exhaust pipe support.

    2. Install a new gasket to the center exhaust pipe.

    3. Connect the tailpipe to the center exhaust pipe.

    4. Install the 2 bolts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  4. INSPECT FOR EXHAUST GAS LEAK


    • If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.