EXHAUST PIPE (w/ DPF) REMOVAL


  1. REMOVE TAILPIPE ASSEMBLY


    1. A00KYL6E01
      Text in Illustration
      *A for 3 Door
      *B for 5 Door

      Remove the 2 bolts and disconnect the tailpipe from the exhaust pipe support.

    2. Remove the gasket.

  2. REMOVE CENTER EXHAUST PIPE ASSEMBLY


    1. A00KUW2

      for 3 Door:

      Remove the 2 bolts and 2 compression springs, and then disconnect the center exhaust pipe from the 2 exhaust pipe supports.

    2. A00KSPP

      for 5 Door:


      1. Remove the 2 bolts and 2 compression springs, and then disconnect the center exhaust pipe from the 3 exhaust pipe supports.

      2. A00KX8O

        Remove the 2 bolts and exhaust pipe damper.

      3. Remove the nuts and No. 1 exhaust pipe heat insulator.

    3. Remove the gasket.

  3. REMOVE FRONT SUSPENSION MEMBER BRACKET LH (for Manual Transmission)

    A00O4S9

    1. Remove the 4 bolts and front suspension member bracket LH.

  4. REMOVE FRONT SUSPENSION MEMBER BRACKET RH (for Manual Transmission)

    A00O8C2

    1. Remove the 4 bolts and front suspension member bracket RH.

  5. REMOVE FRONT SUSPENSION MEMBER BRACKET RH (for Automatic Transmission)


    1. A00O7CM

      Remove the 8 bolts, front bracket suspension member LH and front bracket suspension member RH.

  6. SUPPORT TRANSMISSION AND TRANSFER ASSEMBLY


    1. Support the transmission and transfer with a transmission jack.

      Note

      For safety reasons, install the No. 3 frame crossmember after removing the front exhaust pipe.

  7. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (for Automatic Transmission)


    1. A00OASS

      Remove the 4 bolts of the rear engine mounting insulator.

    2. A00O8M1

      Remove the 4 nuts, 4 bolts and frame crossmember.

  8. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (for Manual Transmission)


    1. Support the rear side of the transmission with a support stand.

    2. A00O5J8

      Remove the 4 bolts from the No. 3 frame crossmember sub-assembly.

    3. A00O38L

      Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.

  9. REMOVE NO. 2 EXHAUST PIPE SUPPORT BRACKET


    1. A00KUAB

      Remove the 2 bolts and No. 2 exhaust pipe support bracket from the body.

  10. REMOVE NO. 3 EXHAUST PIPE SUPPORT BRACKET


    1. A00KX10

      Remove the 2 bolts and No. 3 exhaust pipe support bracket from the No. 3 frame crossmember.

  11. REMOVE AIR FUEL RATIO SENSOR


    1. A00JWW9

      Disconnect the air fuel ratio sensor connector and detach the clamp.

    2. A00JTZJE01

      Using SST, remove the air fuel ratio sensor from the front exhaust pipe.

      SST
      09224-00010

  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A00KTCU

      Disconnect the exhaust gas temperature sensor connector.

    2. A00KZPC

      Disconnect the No. 2 exhaust gas temperature sensor connector.

    3. A00KV1I

      Disconnect the No. 3 exhaust gas temperature sensor connector.

    4. A00KW5B

      Disconnect the No. 6 exhaust pipe air hose from the front exhaust pipe.

    5. A00KT1Y

      Disconnect the No. 7 exhaust pipe air hose from the front exhaust pipe.

    6. A00L0JE

      Remove the 2 exhaust pipe supports.

      Tech Tips

      Remove the exhaust pipe supports before removing the No. 3 frame crossmember.

    7. A00L0V0

      Remove the 3 nuts and front exhaust pipe.

    8. Remove the gasket.

  13. REMOVE EXHAUST GAS TEMPERATURE SENSOR

    A00JTXG

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the exhaust gas temperature sensor.

  14. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    A00JVIQE02
    Text in Illustration
    *A for Automatic Transmission
    *B for Manual Transmission

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor.

  15. REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR

    A00JUMA

    Note

    If the sensor is dropped, replace it with a new one.


    1. Detach the sensor wire harness.

    2. Using a 14 mm union nut wrench, remove the No. 3 exhaust gas temperature sensor.

  16. REMOVE NO. 3 WIRING HARNESS CLAMP BRACKET


    1. A00KU4H

      Remove the bolt and No. 3 wiring harness clamp bracket.

  17. REMOVE EXHAUST PIPE CLAMP SUB-ASSEMBLY


    1. A00KV02

      Remove the bolt and exhaust pipe clamp.

  18. REMOVE MONOLITHIC CONVERTER PROTECTOR


    1. A00KUCD

      Remove the 4 bolts and 4 nuts.

    2. A00KY8OE01
      Text in Illustration
      *1 Upper Monolithic Converter Protector
      *2 Lower Monolithic Converter Protector

      Remove the upper monolithic converter protector and lower monolithic converter protector.

  19. REMOVE CONVERTER PROTECTOR STAY


    1. A00KTS0E01
      Text in Illustration
      *1 No. 1 Converter Protector Stay
      *2 No. 2 Converter Protector Stay

      Remove the 2 No. 1 converter protector stays and 2 No. 2 converter protector stays.