EXHAUST MANIFOLD REMOVAL


  1. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  2. REMOVE V-BANK COVER


    1. A00OAQRE01
      Text in Illustration
      *1 Pin
      *2 Hook

      Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  3. REMOVE AIR CLEANER CAP AND HOSE


    1. A0097JZ

      Remove the air cleaner cap and hose.


      1. Disconnect the mass air flow meter connector, vacuum hose and ventilation hose and detach the 4 clamps.

      2. Loosen the clamp.

      3. Unfasten the 4 hook clamps, and then remove the bolt and air cleaner cap and hose.

  4. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. Remove the air cleaner filter element.

    2. A009AWN

      Detach the wire harness clamp.

    3. Remove the 3 bolts and air cleaner case.

  5. REMOVE FRONT FENDER APRON SEAL LH


    1. A00KV9F

      w/ KDSS:

      Remove the 7 clips and fender apron seal.

    2. A00KYFR

      w/o KDSS:

      Remove the 5 clips and fender apron seal.

  6. REMOVE FRONT FENDER APRON SEAL RH


    1. A00L0IO

      Remove the 4 clips and fender apron seal.

  7. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL LH


    1. A00KZ3R

      Remove the 5 clips and frame seal.

  8. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH


    1. A00KZXC

      Remove the 5 clips and fender apron seal.

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Remove the front exhaust pipe Click here.

  10. REMOVE MANIFOLD STAY


    1. A00KYRM

      Remove the 3 bolts and manifold stay.

  11. REMOVE AIR TUBE (w/ Secondary Air Injection System)


    1. A009AP7

      Remove the 2 bolts, 2 nuts and air tube.

    2. Remove the 2 gaskets from the air tube.

      Note

      Be careful not to damage the installation surface of the gaskets.

  12. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY (for RHD)


    1. for Manual Tilt and Manual Telescopic Steering Column:

      Disconnect the No. 2 steering intermediate shaft Click here.

    2. for Power Tilt and Power Telescopic Steering Column:

      Disconnect the No. 2 steering intermediate shaft Click here.

  13. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00L0B5

      Remove the 3 bolts and heat insulator.

  14. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A00KTIY

      w/ Secondary Air Injection System:


      1. Disconnect the air fuel ratio sensor connector.

      2. Remove the 6 nuts, manifold and gasket.

    2. A00KTZR

      w/o Secondary Air Injection System:


      1. Disconnect the air fuel ratio sensor connector.

      2. Remove the 6 nuts, manifold and gasket.

  15. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    1. A00JX1PE01

      Using SST, remove the sensor.

      SST
      09224-00010

  16. REMOVE NO. 2 MANIFOLD STAY


    1. A00KY68

      Remove the 3 bolts and No. 2 manifold stay.

  17. REMOVE NO. 2 AIR TUBE (w/ Secondary Air Injection System)


    1. A0096DQ

      Remove the 2 bolts, 2 nuts and No. 2 air tube.

    2. Remove the 2 gaskets from the No. 2 air tube.

      Note

      Be careful not to damage the installation surface of the gaskets.

  18. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00KWJM

      Remove the 3 bolts and heat insulator.

  19. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A00KU2V

      w/ Secondary Air Injection System:


      1. Disconnect the air fuel ratio sensor connector.

      2. Remove the 6 nuts, manifold and gasket.

    2. A00KYN7

      w/o Secondary Air Injection System:


      1. Disconnect the air fuel ratio sensor connector.

      2. Remove the 6 nuts, manifold and gasket.

  20. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)


    1. A00JU14E01

      Using SST, remove the sensor.

      SST
      09224-00010