REAR DOOR WINDOW FRAME MOULDING INSTALLATION

  1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING

    1. Engage the guide of the rear door upper window frame moulding to the door frame.

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    2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 6 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

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        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a Incorrect

      • Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

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        Text in Illustration
        *1 Riveter
        *a Incorrect

      • Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

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        Text in Illustration
        *1 Riveter
        *a Incorrect

  2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When installing a new rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding excessively.

    1. Clean the vehicle body surface.

      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new rear door front window frame moulding.

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      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      1. Using a heat light, heat the vehicle body and rear door front window frame moulding.

      2. Remove the release paper from the rear door front window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear door front window frame moulding with the clip.

  3. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

    1. Engage the 6 claws to install the rear door belt moulding assembly as shown in the illustration.

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  4. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

    1. Slide the rear door glass sub-assembly to install it as shown in the illustration.

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  5. INSTALL REAR DOOR QUARTER WINDOW GLASS

    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.

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  6. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY

    1. Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

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  7. INSTALL REAR DOOR GLASS RUN

    1. Install the rear door glass run.

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  8. INSTALL REAR DOOR WEATHERSTRIP

    1. Engage the 20 clips to install the rear door weatherstrip.

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  9. INSTALL REAR DOOR CHECK ASSEMBLY

    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Install the rear door check assembly with the 2 nuts and bolt.

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      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  10. INSTALL REAR DOOR SERVICE HOLE COVER

    1. Apply new butyl tape to the rear door panel.

    2. Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

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      Text in Illustration
      *1 Reference Point

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

  11. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP

    1. Install the rear door inner glass weatherstrip.

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  12. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

    1. Install the No. 1 door scuff plate clamp as shown in the illustration.

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    2. Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

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      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

    3. Engage the rear door trim board sub-assembly with the 4 claws and reference boss as shown in the illustration.

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      Text in Illustration
      *1 Reference Boss

    4. Engage the 8 clips and install the rear door trim board sub-assembly.

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    5. Install the 3 screws.

    6. If protective tape has been applied, remove it.

  13. INSTALL REAR ARMREST ASSEMBLY

    1. Engage the 2 guides, 3 clips and 7 claws to install the rear armrest assembly.

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  14. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

    1. Connect the connector.

    2. Engage the 4 guides, 2 clips and 5 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

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  15. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

    1. Engage the 3 claws to install the rear door inside handle bezel plug.

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  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  17. INSPECT POWER WINDOW OPERATION

    Click here