FRONT DOOR WINDOW FRAME MOULDING INSTALLATION

INSTALL FRONT DOOR WEATHERSTRIP

1. Engage the 19 clips and install the front door weatherstrip.

   

INSTALL FRONT DOOR CHECK ASSEMBLY

1. Apply MP grease to the sliding areas of the front door check assembly.

2. Apply adhesive to the threads of the bolt.

   Adhesive
   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

3. Install the front door check assembly with the 3 bolts.

   

   Torque:

   Bolt (A)

   29 N*m  { 296 kgf*cm, 21 ft.*lbf }

   Bolt (B)

   5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

1. Engage the 6 claws to install the front door belt moulding assembly.

   

INSTALL FRONT DOOR GLASS RUN

1. Install the front door glass run.

   

INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

1. Connect the cable to the negative (-) battery terminal.

2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

3. Disconnect the cable from the negative (-) battery terminal.

   CAUTION:

   Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

   Note

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

4. Disconnect the power window regulator master switch assembly.

5. Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

   

6. Install the front door glass sub-assembly with the 2 bolts.

   

   Torque:

   8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

7. Install the grommet.

   

INSTALL FRONT DOOR SERVICE HOLE COVER

1. Apply new butyl tape to the front door panel.

2. Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

   

   Text in Illustration

   *1	Reference Point

3. Attach the front door service hole cover according to the reference points on the front door panel.

   Note

   Securely install the front door service hole cover preventing wrinkles and air bubbles.

4. Engage the 5 clamps.

5. Install the bolt.

   Torque:

   8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

6. Connect each connector.

INSTALL DOOR SIDE AIRBAG SENSOR

1. Check that the ignition switch is off.

2. Check that the cable is disconnected from the negative (-) battery terminal.

   CAUTION:

   Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

3. Before connecting the connector, check that the position of the white housing lock is correct as shown in the illustration.

   

   Text in Illustration

   *a

   Incorrect

   *b

   Correct

4. Insert the pin (stopper) into the door hole and install the door side airbag sensor to the front door panel with the bolt.

   Torque:

   9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

   Note

   • If the door side airbag sensor has been dropped, or there are any cracks, dents or other defects in the case or connector, replace it with a new one.

   • When installing the door side airbag sensor, be careful that the SRS wiring does not interfere with or is not pinched between other parts.

   • Make sure that the pin (stopper) is securely inserted into the body hole.

   • Tighten the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

5. Connect the connector to the door side airbag sensor.

   Note

   When connecting any airbag connector, take care not to damage the airbag wire harness.

   1. Be sure to engage the connectors until they are locked (when locking, make sure that a click sound can be heard).

      

      Text in Illustration

      *1	White Housing Lock	*2	Yellow CPA
      *a	Connection is Completed	-	-

      Tech Tips

      When engaged, the white housing lock will slide. Be sure not to hold the white housing lock and part (A), as it may result in an insecure fit.

6. Check that there is no looseness in the installation parts of the door side airbag sensor.