BLOWER UNIT REASSEMBLY

  1. INSTALL BLOWER MOTOR WITH FAN SUB-ASSEMBLY

    1. Install the blower motor with fan sub-assembly with the 3 screws.

      A011RH0

  2. INSTALL NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY

    1. Install the No. 1 blower damper servo sub-assembly with the 3 screws.

      A011QSE

  3. INSTALL CLEAN AIR FILTER

    1. Install the clean air filter as shown in the illustration.

      A011U8A

  4. INSTALL AIR FILTER COVER PLATE

    1. Engage the 2 claws to install the air filter cover plate.

      A011RT3

  5. INSTALL AIR DUCT SUB-ASSEMBLY

    1. Engage the 4 claws to install the air duct sub-assembly.

      A011TQ9

  6. INSTALL DRAIN COOLER HOSE

    1. Install the drain cooler hose as shown in the illustration.

      A011SGXE01
      Text in Illustration
      *1 Hose Notch
      *2 Blower Case Assembly Rib

  7. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      A011RH1
      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the No. 1 cooler evaporator sub-assembly to the blower assembly.

      A011US9

  8. INSTALL NO. 1 COOLER THERMISTOR

    1. Install the No. 1 cooler thermistor as shown in the illustration.

      A011T5DE04
      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.82 in.
      C 50 mm 1.96 in.
      Text in Illustration
      *a Fixed Part
      *b Sensor Part

      Note

      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

    2. Engage the 2 clamps.

  9. INSTALL COOLER EXPANSION VALVE

    1. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      A011TM8
      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }