GENERATOR DISASSEMBLY

  1. REMOVE GENERATOR PULLEY CAP

    1. Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      A011R92

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH

    1. Mount the generator in a vise.

      A011RGQE02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

    2. Install SST (A) and (B) to the pulley as shown in the illustration.

      SST
      09820-63021

    3. Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley.

      A011QUJE02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Note

      • Check that the drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    4. Remove the generator pulley.

  3. REMOVE GENERATOR REAR END COVER

    1. Place the generator on the generator pulley.

    2. Remove the 3 nuts and generator rear end cover.

      A011VA4

    3. Remove the terminal insulator.

      A011THS

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

    1. Remove the 2 screws and generator brush holder.

      A011UWI

  5. REMOVE GENERATOR COIL ASSEMBLY

    1. Remove the 4 bolts.

      A011V8C

    2. Using SST, remove the generator coil.

      A011V6HE01
      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010 )

  6. REMOVE GENERATOR ROTOR ASSEMBLY

    1. Remove the generator washer.

      A011QPXE01

    2. Remove the generator rotor assembly.

      A011U9DE01

  7. INSPECT GENERATOR DRIVE END FRAME BEARING

    1. Check that the bearing is not rough or worn and that it rotates smoothly.

      A011RNC
      OK
      The bearing rotates smoothly.

      If the bearing does not rotate smoothly, replace the bearing.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING

    1. Remove the 4 screws and bearing retainer.

      A011SFI

    2. Using SST and a hammer, tap out the bearing.

      A011T0OE01
      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )