PARKING BRAKE ASSEMBLY REASSEMBLY

  1. APPLY HIGH TEMPERATURE GREASE

    1. Apply high temperature grease to the areas of the parking brake plate which make contact with the shoe as shown in the illustration.

      A011SLH
      Text in Illustration
      A011SIH High Temperature Grease

  2. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN

    1. Install the 2 parking brake shoe hold down spring pins.

  3. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side)

    1. Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.

  4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY

    1. Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.

  5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

    1. Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.

      A011TA8
      Text in Illustration
      A011SIH High Temperature Grease

    2. Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

  6. INSTALL PARKING BRAKE SHOE LEVER

    1. Using needle-nose pliers, install the parking brake shoe lever to the No. 3 parking brake cable assembly.

      A011VAT

    2. Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.

      A011V8L
      Text in Illustration
      A011SIH High Temperature Grease

    3. Install the parking brake shoe lever to the No. 2 parking brake shoe assembly.

      A011RAD

    4. Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.

      Note

      Make sure that the parking brake shoe lever does not separate from the No. 2 parking brake shoe assembly.

  7. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Rear Side)

    1. Using SST, install the parking brake shoe hold down compression spring.

      A011REBE01
      SST
      09718-00011

  8. INSTALL PARKING BRAKE SHOE STRUT

    1. Install the parking brake shoe strut.

    2. Install the No. 1 parking brake shoe assembly.

      A011S4U

  9. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Front Side)

    1. Using SST, install the parking brake shoe hold down compression spring.

      A011SVTE01
      SST
      09718-00011

  10. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Rear Side)

    1. Apply a small amount of high temperature grease to the areas shown in the illustration.

      A011ULW
      Text in Illustration
      A011SIH High Temperature Grease

    2. Install the parking brake shoe return tension spring.

  11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Front Side)

    1. Install the parking brake shoe return tension spring.

  12. CHECK PARKING BRAKE INSTALLATION

    1. Check that each part is installed properly.

      A011UJVE01
      Text in Illustration
      *A LH Side *B RH Side
      A011T1X Front of the Vehicle - -

      Note

      There should be no oil or grease on the friction surfaces of the shoe linings or discs.

  13. INSTALL REAR DISC

    1. Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.

      A011RDLE01
      Text in Illustration
      *a Matchmark

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  14. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  15. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

    1. Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      78 N*m  { 799 kgf*cm, 58 ft.*lbf }

    2. Install the rear flexible hose to the rear shock absorber with the bolt.

      Torque:
      19 N*m  { 192 kgf*cm, 14 ft.*lbf }

  16. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL

    1. Completely release the parking brake pedal.

    2. Remove the lock nut and loosen the adjusting nut to completely release the parking brake cable.

      A011SYYE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Note

      If the lock nut is removed or loosened, replace the lock nut with a new one.

    3. Remove the rear wheels.

    4. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    5. Remove the parking brake shoe adjusting hole plug.

    6. Turn the shoe adjuster and expand the shoes until the disc locks.

      A011UB4
      Text in Illustration
      A011T1X Expand
      A011V7Q Contract

    7. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Contract 8 notches.

    8. Check that there is no brake drag against the shoe.

    9. Install the parking brake shoe adjusting hole plug.

    10. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)

    11. Using a wrench or an equivalent tool, hold the adjusting nut and install a new lock nut.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    12. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    13. Check that the parking brake does not drag.

    14. Remove the hub nuts from the hub bolts.

    15. Install the rear wheels.

      Torque:
      103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  17. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  18. BED IN PARKING BRAKE SHOES TO DISCS

    1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.

    2. Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.

    3. Drive the vehicle for about 400 m (0.25 mile) in this condition.

    4. Repeat this procedure 3 times.

      Note

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.