REAR BRAKE INSTALLATION

Tech Tips

  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

  1. INSTALL REAR DISC

    1. Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.

      A011RDLE01
      Text in Illustration
      *a Matchmark

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

    1. Install the parking brake shoe adjusting hole plug.

  3. INSTALL DISC BRAKE CYLINDER MOUNTING

    1. Install the disc brake cylinder mounting with the 2 bolts.

      A011U9Q
      Torque:
      78 N*m  { 799 kgf*cm, 58 ft.*lbf }

  4. INSTALL REAR DISC BRAKE BUSHING DUST BOOT

    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      A011UZH
      Text in Illustration
      A011SIH Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.

      A011R1L

  5. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING

    1. Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin.

      A011V5S
      Text in Illustration
      A011SIH Lithium Soap Base Glycol Grease

    2. Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin.

  6. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)

    1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.

      A011RHR
      Text in Illustration
      A011SIH Lithium Soap Base Glycol Grease

    2. Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.

      A011V6N

    3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  7. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)

    1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.

      A011R03
      Text in Illustration
      A011SIH Lithium Soap Base Glycol Grease

    2. Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.

      A011R5R

    3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  8. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

    1. Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

      A011R2GE01
      Text in Illustration
      *1 Rear Disc Brake Pad Support Plate
      *2 Disc Brake Cylinder Mounting

      Note

      Firmly push to install the rear disc brake pad support plate and disc brake cylinder mounting against each other so that there is no clearance between the surfaces A and a, and B and b.

  9. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

    1. Install the pad wear indicator plate to each rear disc brake pad.

      A011TE1

      Note

      Install each pad wear indicator plate in the correct position and direction.

    2. Apply disc brake grease to the inside of the rear disc brake anti-squeal shims.

      A011R90
      Text in Illustration
      A011SIH Disc Brake Grease

    3. Install the rear disc brake anti-squeal shim to each rear disc brake pad with pad wear indicator plate.

      A011UVI

      Note

      • Disc brake grease may seep out slightly from the areas where the rear disc brake anti-squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  10. INSTALL REAR DISC BRAKE PAD

    1. Install the 2 rear disc brake pads with rear disc brake anti-squeal shim kit to the disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

    1. Hold the rear disc brake cylinder slide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.

      A011R5KE01
      Text in Illustration
      *a Hold
      *b Turn
      Torque:
      27 N*m  { 270 kgf*cm, 20 ft.*lbf }

  12. CONNECT REAR FLEXIBLE HOSE

    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with the union bolt and a new gasket.

      A011THLE02
      Text in Illustration
      *a Lock Hole
      Torque:
      33 N*m  { 340 kgf*cm, 25 ft.*lbf }

      Note

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  13. BLEED BRAKE LINE

    Click here

  14. ADJUST PARKING BRAKE

    Click here

  15. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }