BRAKE ACTUATOR INSTALLATION

  1. INSTALL BRAKE ACTUATOR ASSEMBLY

    1. Install the brake actuator assembly to the brake actuator bracket assembly.

      A011QU2E01

      Note

      • Do not remove the hole plugs of a new brake actuator assembly before connecting the brake lines because the brake actuator assembly is filled with brake fluid.

      • Do not hold the brake actuator assembly by the connector.

    2. Tighten the 3 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Tighten the 3 nuts in the order shown in the illustration.

  2. INSTALL BRAKE ACTUATOR WITH BRACKET

    1. Install the brake actuator with bracket to the vehicle body with the 3 bolts.

      A011SFQE01
      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      • Do not damage the brake lines, suction hose sub-assembly or wire harness.

      • Tighten the 3 bolts in the order shown in the illustration.

    2. Temporarily tighten each brake line to the correct position on the brake actuator assembly as shown in the illustration.

      A011SHVE01
      Text in Illustration
      *a From 1st Chamber of Master Cylinder Sub-assembly
      *b From 2nd Chamber of Master Cylinder Sub-assembly
      *c To Front Wheel Cylinder Assembly LH
      *d To Rear Wheel Cylinder Assembly RH
      *e To Rear Wheel Cylinder Assembly LH
      *f To Front Wheel Cylinder Assembly RH

    3. Using a union nut wrench, fully tighten each brake line.

      Torque:
      *c, *d, *e, *f
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      *a, *b
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

    4. Connect the brake actuator connector and disengage the claw (b).

      A011QQUE01

    5. Put the lever down and engage the claw (a) to engage the connector lock.

      Note

      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

  3. INSTALL SUCTION HOSE SUB-ASSEMBLY

    1. Engage the clamp to install the suction hose sub-assembly to the brake actuator bracket assembly.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. BLEED BRAKE SYSTEM

    Click here

  6. INSPECT BRAKE ACTUATOR USING TECHSTREAM

    Click here

  7. PERFORM SYSTEM VARIANT LEARNING

    Click here

  8. CHECK FOR AND CLEAR DTCS

    Click here