REAR SUSPENSION MEMBER INSTALLATION

  1. INSTALL HOLE PLUG

    1. Install the 4 hole plugs to the rear suspension member sub-assembly.

  2. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION LH

    1. Temporarily install a new rear suspension member body mounting front cushion LH to the position shown in the illustration.

      A011UM8E01
      Text in Illustration
      *A Type A:
      *B Type B:
      A011T1X Front of the Vehicle

    2. Using SST and a press, install the rear suspension member body mounting front cushion LH to the rear suspension member sub-assembly.

      A011REME01
      SST
      09710-30012   ( 09710-04061 )
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

      Tech Tips

      Slowly press in the rear suspension member body mounting front cushion LH.

    3. While observing from the side, press in the rear suspension member body mounting front cushion LH until there is no clearance between the rear suspension member body mounting front cushion LH and the rear suspension member sub-assembly as shown in the illustration.

      A011SHF

      Note

      Do not press the rear suspension member excessively, or it will easily deform.

  3. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION RH

    1. Temporarily install a new rear suspension member body mounting front cushion RH to the position shown in the illustration.

      A011U1TE01
      Text in Illustration
      *A Type A:
      *B Type B:
      A011T1X Front of the Vehicle

    2. Using SST and a press, install the rear suspension member body mounting front cushion RH to the rear suspension member sub-assembly.

      A011TG2E01
      SST
      09710-30012   ( 09710-04061 )
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

      Tech Tips

      Slowly press in the rear suspension member body mounting front cushion RH.

    3. While observing from the side, press in the rear suspension member body mounting front cushion RH until there is no clearance between the rear suspension member body mounting front cushion RH and the rear suspension member sub-assembly as shown in the illustration.

      A011S9F

      Note

      Do not press the rear suspension member excessively, or it will easily deform.

  4. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for LH Side)

    1. Temporarily install a new rear suspension member body mounting rear cushion (LH side) to the position shown in the illustration.

      A011T5QE01
      Text in Illustration
      *A Type A:
      *B Type B:
      A011T1X Front of the Vehicle

    2. Using SST and a press, install the rear suspension member body mounting rear cushion (LH side) to the rear suspension member sub-assembly.

      A011VBQE01
      SST
      09710-30012   ( 09710-04061 )
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )

      Tech Tips

      Slowly press in the rear suspension member body mounting rear cushion.

    3. While observing from the side, press in the rear suspension member body mounting rear cushion (LH side) until there is no clearance between the rear suspension member body mounting rear cushion (LH side) and the rear suspension member sub-assembly as shown in the illustration.

      A011UP8

      Note

      Do not press the rear suspension member excessively, or it will easily deform.

  5. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for RH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  6. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    1. Temporarily tighten the rear No. 1 suspension arm assembly (inner side) with the bolt.

      A011UP1
      Text in Illustration
      A011T1X Bolt
      A011V7Q Front of the Vehicle
      A011S7Z Paint Mark

      Tech Tips

      Ensure that the paint mark faces the rear of the vehicle.

    2. Set the rear No.1 suspension arm assembly in the position shown in the illustration, and fully tighten the bolt.

      A011TW6E07
      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  7. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  8. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    1. Temporarily tighten the rear No. 2 suspension arm assembly (inside) with the bolt.

      A011TTB
      Text in Illustration
      A011T1X Bolt
      A011S7Z Paint Mark

      Tech Tips

      Ensure that the paint mark faces the rear of the vehicle.

  9. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  10. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

    1. w/ Member Cushion:

      1. Install 2 new differential support member cushions and 2 new differential support member upper stoppers to the rear suspension member sub-assembly.

    2. Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      A011T13E01
      Text in Illustration
      *1 Engine Lifter
      *2 Attachment
      A011SIH Attachment Placement Location

      Note

      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      • Use the attachments to keep the rear suspension member sub-assembly level.

    3. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the vehicle body.

      Note

      When raising the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

    4. Install the rear suspension member sub-assembly, rear suspension member lower stopper sub-assembly LH and rear suspension member lower stopper sub-assembly RH with the 4 nuts.

      A011R1GE01
      Torque:
      Nut A
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      Nut B
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

    5. Install the rear suspension member sub-assembly and 2 rear suspension member lower stoppers with the 2 bolts.

      A011U51
      Torque:
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

      Note

      Be sure to install the rear suspension member sub-assembly with the rear suspension member lower stoppers in the correct direction, as shown in the illustration.

  11. INSTALL NO. 3 EXHAUST PIPE SUPPORT BRACKET

    1. Install the No. 3 exhaust pipe support bracket to the rear suspension member sub-assembly with the 2 bolts.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

  12. INSTALL JACK UP BRACKET (for 2GR-FE)

    1. Install the jack up bracket to the rear suspension member sub-assembly with the 2 bolts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  13. INSTALL REAR SUSPENSION MEMBER DAMPER (w/ Dynamic Damper)

    1. Install the rear suspension member damper to the rear suspension member sub-assembly with the 2 bolts.

      A011U1O
      Text in Illustration
      A011V7Q Front of the Vehicle
      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  14. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    1. Connect the rear No. 1 suspension arm assembly (outer side) to the rear axle carrier sub-assembly with the bolt and nut.

      Note

      When temporarily tightening the bolt, keep the nut from rotating.

      Tech Tips

      Insert the bolt from the front of the vehicle.

  15. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  16. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    1. Connect the rear No. 2 suspension arm assembly (outer side) to the rear axle carrier sub-assembly with the bolt and nut.

      Note

      When temporarily tightening the bolt, keep the nut from rotating.

      Tech Tips

      Insert the bolt from the rear of the vehicle.

  17. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  18. STABILIZE SUSPENSION

    1. Jack up the rear axle carrier sub-assembly, placing a wooden block under it to avoid damage. Apply load to the suspension so that the installed bolt of the rear No. 1 suspension arm assembly (inner side) is horizontally aligned with the center of the rear axle hub.

      A011S1FE01
      Text in Illustration
      *1 Wooden Block

      CAUTION:

      Do not jack up the rear axle carrier sub-assembly too high as the vehicle may fall.

      Note

      • When jacking up the rear axle carrier sub-assembly, be sure to jack it up slowly.

      • Make sure to perform this operation with the vehicle kept as low as possible.

  19. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    1. Fully tighten the bolt.

      A011SQ3
      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

      Note

      Since a stopper nut is used, fully tighten the bolt.

  20. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  21. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    1. Fully tighten the 2 bolts.

      A011T8E
      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  22. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  23. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)

    Click here

  24. INSTALL REAR STABILIZER BAR

    1. Install the rear stabilizer bar with the 4 bolts.

      A011SCW
      Text in Illustration
      A011T1X Bolt
      A011V7Q Front of the Vehicle
      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  25. CONNECT REAR STABILIZER LINK ASSEMBLY LH

    1. Connect the rear stabilizer link assembly LH to the rear stabilizer bar with nut.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

      If the ball joint turns together with the nut, use a hexagon wrench to hold the stud.

  26. CONNECT REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  27. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  28. INSTALL NO. 2 FLOOR UNDER COVER (w/ Floor Under Cover)

    1. Install the No. 2 floor under cover with the 2 bolts, 3 nuts and 2 clips.

      Torque:
      Bolt
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      Nut
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  29. INSTALL NO. 1 FLOOR UNDER COVER

    1. Install the No. 1 floor under cover with the 2 bolts, 3 nuts and 2 clips.

      Torque:
      Bolt
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      Nut
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  30. INSTALL REAR WHEELS

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  31. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  32. HEIGHT CONTROL SENSOR SIGNAL INITIALIZE (w/ Height Control Sensor)

    Click here

  33. ADJUST HEADLIGHT AIMING (w/ Height Control Sensor)

    Click here